Product Description
Scraper conveyor chain
P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112
Forged chain , trolleys,carriers used on overhead conveyor production line.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.
Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples
| Drop forged detachable chains | X348,X458,X678,X698,F100,F160,P80,P100,P200 |
| CatterPilar Chains for | X348,X458,X678,X698 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Conveyor System |
|---|---|
| Type: | Conveyor |
| Surface: | Self Colored, Zinc Plated,Blacken |
| Process: | Forging |
| Transport Package: | Plywood Case. |
| Specification: | ISO |
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:
– Material Selection:
Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.
– Corrosion Resistance Ratings:
Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.
– Environmental Factors:
Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.
– Coating or Surface Treatment:
If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.
– Compatibility with Cleaning Methods:
Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.
– Operational Considerations:
Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.
– Cost-Effectiveness:
Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.
By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
What are the different types of conveyor chains?
There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:
- Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
- Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
- Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
- Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
- Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.
These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.
editor by CX 2024-05-13
China factory High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How do you calculate the maximum allowable tension in a conveyor chain?
The maximum allowable tension in a conveyor chain can be calculated using the following steps:
1. Determine the Chain Pitch:
– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.
2. Determine the Chain Speed:
– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.
3. Calculate the Chain Pull:
– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.
4. Calculate the Required Tension:
– Use the following formula to calculate the required tension:
Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)
– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.
5. Determine the Maximum Allowable Tension:
– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.
6. Compare the Required Tension and Maximum Allowable Tension:
– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.
By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.
How does a conveyor chain contribute to overall production efficiency?
A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:
1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.
2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.
3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.
4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.
5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.
6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.
7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.
8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.
Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2024-04-08
China OEM High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does the chain tension affect the operation of a transmission chain?
Chain tension plays a crucial role in the operation of a transmission chain. Here’s a detailed explanation:
1. Proper Power Transmission: The tension in a transmission chain ensures the transfer of power from the driving sprocket to the driven sprocket. Adequate tension is necessary to prevent slippage and ensure efficient power transmission. Insufficient tension can lead to power loss, reduced efficiency, and potential chain disengagement, while excessive tension can cause excessive stress on the chain and other components.
2. Smooth Operation: Optimal chain tension promotes smooth and consistent operation of the transmission chain. It helps to maintain the engagement between the chain and the sprockets, ensuring a continuous and reliable transfer of rotational force. With proper tension, the chain runs smoothly over the sprocket teeth, minimizing vibrations, noise, and potential chain derailment.
3. Chain Wear and Fatigue: Improper chain tension can accelerate wear and fatigue of the transmission chain. Insufficient tension may cause the chain to ride on the sprocket teeth, leading to premature wear and elongation. On the other hand, excessive tension can increase stress on the chain, causing accelerated fatigue and potential failure of the chain or other components.
4. Component Life and Reliability: Maintaining the correct chain tension contributes to the longevity and reliability of the entire transmission system. Proper tension reduces the likelihood of chain elongation, excessive wear, and premature failure. By minimizing these issues, the lifespan of the transmission chain and related components, such as sprockets and bearings, is extended, leading to improved overall reliability and reduced maintenance costs.
5. Safety: Chain tension is also crucial for ensuring safe operation. An appropriately tensioned transmission chain reduces the risk of unexpected chain disengagement or derailment, which could result in accidents or equipment damage. It’s important to follow manufacturer’s guidelines or consult with experts to determine the recommended tension for specific chain types and applications.
Regular inspection and adjustment of chain tension are essential for maintaining optimal performance and safety. Monitoring the tension and making necessary adjustments can prevent premature wear, improve efficiency, and ensure the reliable operation of the transmission chain.
Can transmission chains be used in high-torque applications?
Yes, transmission chains are commonly used in high-torque applications due to their ability to transmit power efficiently. Here’s a detailed answer to the question:
1. Robust Power Transmission: Transmission chains are designed to handle significant amounts of power transmission, including high-torque applications. They are capable of transferring torque from the driving source to the driven components effectively.
2. Load Capacity: Transmission chains are engineered to withstand heavy loads and high levels of torque. They are designed with appropriate material strength, chain pitch, and components to handle the specific torque requirements of the application.
3. Diverse Applications: Transmission chains are utilized in various high-torque applications across industries such as automotive, construction, mining, agriculture, and manufacturing. They are commonly used in power transmission systems, machinery, equipment, conveyors, and other mechanisms that require efficient torque transfer.
4. Compatibility with Sprockets: Transmission chains work in conjunction with sprockets, which are designed to engage with the chain links and transfer torque. The design and selection of appropriate sprockets ensure smooth and reliable torque transmission in high-torque applications.
5. Strength and Durability: Transmission chains are manufactured using high-strength materials such as alloy steel, stainless steel, or heat-treated steels to provide the necessary strength and durability required for high-torque operations. These materials can withstand the forces generated by high levels of torque without premature wear or failure.
6. Proper Lubrication and Maintenance: To ensure optimal performance in high-torque applications, it is essential to maintain proper lubrication and perform regular maintenance on the transmission chain. Adequate lubrication reduces friction, heat generation, and wear, thereby prolonging the chain’s lifespan and preserving its torque transmission capabilities.
It’s important to consult with industry experts or manufacturers to select the appropriate transmission chain and ensure it meets the specific torque requirements of the application. Additionally, following recommended installation and maintenance practices will help maximize the performance and longevity of the transmission chain in high-torque applications.
What are the common industries or applications that use transmission chains?
Transmission chains are widely used in various industries and applications where the efficient transfer of power and motion is required. Here are some common industries and applications that rely on transmission chains:
- Automotive: Transmission chains are used in automobile engines and drivetrains to transfer power from the engine to the wheels.
- Agriculture: Transmission chains are utilized in agricultural machinery such as tractors, combines, and harvesters for power transmission in various applications like conveyor systems and agricultural equipment.
- Industrial Manufacturing: Transmission chains are found in a wide range of industrial machinery, including conveyors, material handling systems, packaging equipment, printing presses, and machine tools.
- Mining and Construction: Transmission chains are used in heavy machinery, such as excavators, bulldozers, and mining equipment, to transmit power for digging, lifting, and other operations.
- Food and Beverage: Transmission chains are employed in food processing equipment, bottling plants, and conveyor systems to move products along production lines.
- Textile: Transmission chains are utilized in textile manufacturing machinery, such as looms and spinning machines, for power transmission during the weaving and spinning processes.
- Energy and Utilities: Transmission chains are used in power generation plants, wind turbines, and other renewable energy systems for transmitting power from the source to the electrical grid.
- Material Handling: Transmission chains are commonly used in material handling equipment, including forklifts, palletizers, and automated storage systems, to transport and handle goods in warehouses and distribution centers.
- Marine: Transmission chains find applications in marine vessels, such as ship propulsion systems, anchor handling equipment, and winches for cargo handling.
These are just a few examples, and transmission chains are also utilized in various other industries and applications where reliable power transmission is essential. The specific design and characteristics of the transmission chains may vary based on the requirements of each industry and application.
editor by CX 2024-04-02
China Hot selling High Quality Transmission Conveyor Engineer Chains with Attachment Large-Size Double Pitch Cast Welded Bent Scraper Chain
Product Description
Detailed Photos
Product Parameters
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Natural |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the benefits of using a maintenance-free transmission chain?
Using a maintenance-free transmission chain offers several advantages in terms of convenience, cost savings, and overall performance. Here’s a detailed explanation:
1. Reduced Maintenance Requirements: Maintenance-free transmission chains are designed to operate without the need for regular lubrication or additional maintenance tasks. This eliminates the time and effort typically associated with lubrication and inspection schedules, reducing overall maintenance requirements and associated costs.
2. Increased Operational Efficiency: Maintenance-free chains often incorporate specialized self-lubricating materials or coatings that provide excellent lubrication properties over an extended period. This helps to reduce friction, wear, and power losses, resulting in improved operational efficiency. The reduced friction also contributes to lower energy consumption and increased power transmission efficiency.
3. Extended Chain Life: Maintenance-free transmission chains are engineered to have a longer service life compared to traditional lubricated chains. The use of self-lubricating materials or coatings helps to minimize wear, corrosion, and elongation, ensuring the chain remains in optimal condition for an extended period. This leads to reduced downtime, fewer chain replacements, and lower replacement costs.
4. Clean and Environmentally Friendly: Maintenance-free chains do not require external lubrication, which means there is no need for oil or grease application. This results in a cleaner and more environmentally friendly working environment, as there is no risk of oil contamination or leakage. Additionally, maintenance-free chains often generate less noise due to reduced friction, contributing to a quieter working environment.
5. Application Versatility: Maintenance-free transmission chains are available in various types and sizes, making them suitable for a wide range of applications. They can be used in industries such as packaging, food processing, automotive, material handling, and many others where reliability, cleanliness, and reduced maintenance are essential.
It’s important to note that while maintenance-free transmission chains offer numerous benefits, they may not be suitable for all applications. Factors such as load capacity, operating conditions, and environmental factors should be considered when determining the appropriate chain type. Consulting with chain manufacturers or industry experts will ensure the selection of a maintenance-free transmission chain that best meets the specific application requirements.
Can transmission chains be used in high-torque applications?
Yes, transmission chains are commonly used in high-torque applications due to their ability to transmit power efficiently. Here’s a detailed answer to the question:
1. Robust Power Transmission: Transmission chains are designed to handle significant amounts of power transmission, including high-torque applications. They are capable of transferring torque from the driving source to the driven components effectively.
2. Load Capacity: Transmission chains are engineered to withstand heavy loads and high levels of torque. They are designed with appropriate material strength, chain pitch, and components to handle the specific torque requirements of the application.
3. Diverse Applications: Transmission chains are utilized in various high-torque applications across industries such as automotive, construction, mining, agriculture, and manufacturing. They are commonly used in power transmission systems, machinery, equipment, conveyors, and other mechanisms that require efficient torque transfer.
4. Compatibility with Sprockets: Transmission chains work in conjunction with sprockets, which are designed to engage with the chain links and transfer torque. The design and selection of appropriate sprockets ensure smooth and reliable torque transmission in high-torque applications.
5. Strength and Durability: Transmission chains are manufactured using high-strength materials such as alloy steel, stainless steel, or heat-treated steels to provide the necessary strength and durability required for high-torque operations. These materials can withstand the forces generated by high levels of torque without premature wear or failure.
6. Proper Lubrication and Maintenance: To ensure optimal performance in high-torque applications, it is essential to maintain proper lubrication and perform regular maintenance on the transmission chain. Adequate lubrication reduces friction, heat generation, and wear, thereby prolonging the chain’s lifespan and preserving its torque transmission capabilities.
It’s important to consult with industry experts or manufacturers to select the appropriate transmission chain and ensure it meets the specific torque requirements of the application. Additionally, following recommended installation and maintenance practices will help maximize the performance and longevity of the transmission chain in high-torque applications.
What are the common causes of failure in transmission chains?
Transmission chains are subject to various factors that can contribute to their failure over time. Here’s a detailed explanation:
1. Insufficient Lubrication: Inadequate or improper lubrication is one of the leading causes of chain failure. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear between the chain’s components, such as pins, bushings, and rollers.
2. Contamination: Contaminants like dirt, dust, debris, and moisture can enter the chain system, affecting its performance and causing accelerated wear. Contamination can hinder proper lubrication, increase friction, and cause corrosion, leading to chain failure.
3. Overloading: Applying excessive loads beyond the chain’s rated capacity can lead to overloading, which causes stress and deformation of the chain’s components. Overloading can result in chain elongation, accelerated wear, and ultimately, chain failure.
4. Misalignment: Improper alignment of the chain and sprockets can cause uneven distribution of forces, leading to localized wear and increased stress on certain areas of the chain. Misalignment can result from incorrect installation or wear and tear of sprockets, leading to premature chain failure.
5. Fatigue: Repeated cyclic loading and stress can cause fatigue in the chain, leading to cracks, fractures, and ultimately, chain failure. Fatigue failure is more likely to occur when the chain is subjected to high-speed or high-frequency applications.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or extreme temperatures, can cause corrosion on the chain’s components. Corrosion weakens the chain’s structural integrity, leading to premature failure.
7. Poor Maintenance: Inadequate maintenance practices, such as infrequent inspections, lack of lubrication, and neglecting to address potential issues, can contribute to chain failure. Regular maintenance, including lubrication, cleaning, and proper tensioning, is essential for the longevity and reliable performance of transmission chains.
It is important to address these factors to prevent chain failure. Proper lubrication, regular inspections, cleaning, and alignment checks are essential maintenance practices. Selecting the right chain for the application, following manufacturer guidelines, and adhering to industry standards can also help mitigate the risk of failure and ensure the optimal performance and longevity of transmission chains.
editor by CX 2024-01-10
China Standard Custom Forging Stamping Conveyor Heavy Duty Drive Scraper Chain
Product Description
|
Name |
Aluminum Die Casting Furniture Part |
|
Material |
ADC12, A380, A360 |
|
Dimension |
Mini 80*80 mm, Max800*800 mm |
|
Technology |
High Preressure Die Casting, CNC, CMM Measure, Painting, X-Ray Detection |
|
Processing |
1, CHINAMFG Drawing (General clients provide the drawing or samples) |
|
Application |
Automobile 45%, Furniture 20%, Industry 10%, Lighting 10%, Other 5% |
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| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Vacuum Die Casting |
| Application: | Furniture |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Spray Coating |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a packaging or bottling application?
Yes, a drive chain can be used in packaging or bottling applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In packaging and bottling processes, various types of equipment are utilized, such as conveyor systems, fillers, cappers, labelers, and palletizers. Drive chains offer several advantages in these applications:
- Accurate Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the packaging and bottling equipment. This allows for reliable and efficient production processes, smooth material flow, and precise control over the packaging operations.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in packaging and bottling equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, rotary tables, or indexing units, allowing for efficient movement and handling of packaged goods or bottles.
- Robustness and Durability: Packaging and bottling environments can be demanding, with high production rates, repetitive movements, and exposure to moisture, dust, or other contaminants. Drive chains are designed to withstand these conditions, providing durability, resistance to wear, and long service life even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring packaging and bottling equipment. They can be easily integrated into different types of conveyors, indexing systems, or rotary machines, allowing for efficient material handling, product orientation, and packaging customization.
- High-Speed Capability: Drive chains can accommodate high-speed operation in packaging and bottling applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced packaging lines.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in packaging and bottling applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the packaging or bottling application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in packaging and bottling applications.
By utilizing drive chains in packaging and bottling processes, operators can benefit from accurate power transmission, high load capacity, durability, flexibility, high-speed capability, and cost-effectiveness, contributing to efficient and reliable packaging operations.
Can a drive chain be used in a printing or paper industry application?
Yes, a drive chain can be used in various applications within the printing and paper industry. Here is a detailed explanation:
The printing and paper industry requires reliable and precise power transmission solutions to operate machinery for tasks such as printing, cutting, folding, and conveying. Drive chains offer several advantages in these applications:
- Precision and Accuracy: Drive chains provide accurate and repeatable power transmission, ensuring precise movement and control required in printing and paper industry applications.
- High Load Capacity: Drive chains have high load-carrying capacity, making them suitable for conveying heavy rolls of paper, moving printing plates, or driving cutting and folding mechanisms.
- Compact Design: Drive chains have a compact design, allowing them to fit in tight spaces and transmit power efficiently in confined areas commonly found in printing and paper machinery.
- Reliability and Durability: Drive chains are known for their reliability and durability. They can withstand continuous operation, shock loads, and varying environmental conditions typically encountered in the printing and paper industry.
- Customization and Adaptability: Drive chains offer flexibility and customization options to meet the specific needs of different printing and paper applications. They can be tailored in terms of size, pitch, attachments, and materials to accommodate various requirements.
- Compatibility with Ancillary Devices: Drive chains can be easily integrated with other components commonly used in the printing and paper industry, such as tensioners, guides, sprockets, and bearings, to ensure optimal performance and reliability.
It is important to select the appropriate drive chain type, size, and material based on the specific requirements of the printing and paper application. Additionally, regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these applications.
By leveraging the advantages of drive chains, the printing and paper industry can achieve efficient and reliable power transmission, enabling smooth operation and high-quality production.
How often should a drive chain be lubricated?
Proper lubrication is essential for maintaining the performance and longevity of a drive chain. However, the frequency of lubrication depends on several factors, such as the application, operating conditions, and the type of lubricant used. Here are some general guidelines:
- 1. Manufacturer’s Recommendations: Always refer to the manufacturer’s recommendations and guidelines for the specific drive chain you are using. They may provide specific instructions regarding lubrication frequency and the type of lubricant to use.
- 2. Operating Conditions: Consider the operating conditions in which the drive chain operates. Factors such as temperature, humidity, dust, and exposure to contaminants can affect the lubrication requirements. In harsh or demanding conditions, more frequent lubrication may be necessary.
- 3. Usage Intensity: The frequency of lubrication can also depend on the intensity of usage. Chains used in high-speed or heavy-duty applications may require more frequent lubrication to maintain optimal performance.
- 4. Visual Inspection: Regularly inspect the drive chain for signs of inadequate lubrication, such as dryness, rust, or excessive wear. If you notice any of these signs, it may indicate the need for more frequent lubrication.
- 5. Lubricant Type: The type of lubricant used can also affect the lubrication frequency. Some lubricants provide longer-lasting protection and require less frequent application, while others may need to be applied more regularly.
In general, it is recommended to lubricate a drive chain at least every few hundred miles or operating hours. However, it is crucial to follow the manufacturer’s recommendations and consider the specific operating conditions to determine the appropriate lubrication frequency for your drive chain.
editor by CX 2023-12-29
China manufacturer Custom Forging Stamping Conveyor Heavy Duty Drive Scraper Chain
Product Description
|
Name |
Aluminum Die Casting Furniture Part |
|
Material |
ADC12, A380, A360 |
|
Dimension |
Mini 80*80 mm, Max800*800 mm |
|
Technology |
High Preressure Die Casting, CNC, CMM Measure, Painting, X-Ray Detection |
|
Processing |
1, CHINAMFG Drawing (General clients provide the drawing or samples) |
|
Application |
Automobile 45%, Furniture 20%, Industry 10%, Lighting 10%, Other 5% |
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Vacuum Die Casting |
| Application: | Furniture |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Spray Coating |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a drive chain be used in a printing press or bindery application?
Yes, a drive chain can be used in a printing press or bindery application where precise and reliable power transmission is required. Here is a detailed explanation:
Printing presses and bindery equipment involve complex machinery that requires the efficient transfer of power to perform various functions such as paper feeding, cutting, folding, and binding. Drive chains offer several advantages in these applications:
- Precision and Synchronization: Drive chains provide accurate and synchronized power transmission, allowing precise control over the movement of the printing press or bindery equipment. The interlocking design of the chain and sprockets ensures consistent and reliable performance, enabling precise registration of paper and precise execution of operations.
- High Load Capacity: Printing presses and bindery equipment often handle large volumes of paper or materials, requiring a drive system capable of handling high loads. Drive chains are designed to withstand high load capacities, ensuring reliable power transmission and the ability to handle the demanding requirements of these applications.
- Smooth and Quiet Operation: Drive chains, when properly lubricated and maintained, provide smooth and quiet operation. This is crucial in printing and bindery applications where noise reduction is desired to create a comfortable working environment and minimize disturbances during operation.
- Reliability and Durability: Drive chains are known for their durability and reliability. They are designed to withstand continuous operation and the demands of high-speed printing and bindery processes. With proper maintenance, including lubrication and periodic inspection, drive chains can provide long service life, reducing downtime and maintenance costs.
- Compatibility with Variable Speeds: Printing presses and bindery equipment often require variable speeds to accommodate different printing or bindery processes. Drive chains can be easily integrated with variable speed drives, allowing precise control over the equipment’s speed and accommodating the specific requirements of each printing or bindery task.
- Compact Design: Drive chains offer a compact and space-efficient solution for power transmission in printing presses and bindery equipment. The chain’s flexible design allows it to navigate around tight spaces and complex machine layouts, enabling efficient utilization of available space.
- Customizability: Drive chains can be customized to meet the specific requirements of printing press and bindery applications. They can be designed with different pitches, widths, and attachments to suit the unique needs of each machine and its respective processes.
When selecting a drive chain for a printing press or bindery application, factors such as speed, load capacity, space limitations, and compatibility with the printing or bindery processes should be considered. It is essential to follow the manufacturer’s recommendations regarding installation, lubrication, and maintenance to ensure optimal performance and longevity of the drive chain.
By utilizing drive chains in printing presses and bindery equipment, operators can benefit from precise power transmission, high load capacity, smooth operation, reliability, durability, compatibility with variable speeds, compact design, and customization options, contributing to efficient and high-quality printing and bindery processes.
Can a drive chain be used in a textile or garment manufacturing application?
Yes, a drive chain can be used in various textile and garment manufacturing applications. Here is a detailed explanation:
In textile and garment manufacturing, machinery and equipment are essential for processes such as spinning, weaving, knitting, dyeing, printing, and garment assembly. Drive chains offer several advantages in these applications:
- Precise Power Transmission: Drive chains provide precise power transmission, ensuring accurate movement and synchronization of machine components involved in textile and garment manufacturing. They enable consistent and reliable operation throughout the manufacturing process.
- High Load Capacity: Textile and garment manufacturing equipment often requires handling heavy loads, such as rolls of fabric or yarn. Drive chains have high load-carrying capacity, making them suitable for conveying, lifting, and driving mechanisms involved in material handling.
- Smooth and Reliable Operation: Drive chains offer smooth and reliable operation, minimizing the risk of sudden stops or jerky movements that could affect the quality of textile or garment production. They ensure consistent motion and precise control of machine components.
- Customization Options: Drive chains can be customized to suit specific textile and garment manufacturing applications. They are available in various sizes, pitches, and materials to accommodate different loads, speeds, and environmental conditions.
- Compatibility with Auxiliary Components: Drive chains can be easily integrated with auxiliary components commonly used in textile and garment manufacturing machinery, such as tensioners, guides, sprockets, and bearings. This allows for efficient and reliable power transmission throughout the entire system.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in textile and garment manufacturing. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the textile or garment manufacturing application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in textile and garment manufacturing applications.
By utilizing drive chains in textile and garment manufacturing, operators can benefit from precise power transmission, reliable operation, and efficient production processes, contributing to high-quality textile and garment products.
editor by CX 2023-12-07
China manufacturer Conveyor Agriculture Chain Roller Chain with Scraper
Product Description
Drop Forged Chains “Y” Serial
FEATURES
• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.
TECHNICAL SPECIFICATIONS
| Model | P (mm) |
H (mm) |
B (mm) |
D (mm) |
b (mm) |
T (mm) |
Breaking Load (Min.) |
Material |
| P100 | 100 | 30 | 33 | 14 | 15.5 | 13 | 140KN | 40Cr |
| P125-B | 125 | 35 | 34 | 17 | 17 | 8 | 150KN | 40Cr |
| P142 | 142 | 50.8 | 43 | 25 | 19 | 12.2 | 180KN | 20CrMnTi |
| 300KN | 40Cr | |||||||
| P142H | 142 | 50 | 62 | 25 | 29 | 15 | 280KN | 20CrMnTi |
| 460KN | 40Cr | |||||||
| P160 | 160 | 40 | 48 | 20 | 22.5 | 20 | 240KN | 40Cr |
| P200 | 200 | 64 | 50 | 32 | 23 | 15 | 390KN | 40Cr |
| P200-E | 200 | 45 | 42 | 20 | 20 | 12.2 | 200KN | 40Cr |
Note: Customised sizes and material are available CHINAMFG request
Roller Conveyor Chains
FEATURES
• It consists of a combination of inner and outer links.
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version.
• The steel scrapers can be either bent or welded.
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.
GLF Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLF66.675 (6)D×182 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 182 | 90 | 150 | 4 | 9 | 130 | |
| GLF66.675 (6)D×215 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 215 | 95 | 195 | 4 | 9 | 130 | |
| GLF66.675 (6)D×295 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 295 | 95 | 195 | 4 | 9 | 130 | |
| GLF100 (6)D×170 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 170 | 115 | 2 | 9 | 220 | |
| GLF100 (6)D×225 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 225 | 104 | 194 | 4 | 9 | 220 |
| GLF100 (6)D×294 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 294 | 115 | 245 | 4 | 9 | 220 |
| GLF100 (5)×225 |
100 | 200 | 28 | 30 | 5 | 5 | 22.23 | 14.27 | 225 | 95 | 195 | 4 | 9 | 90 | |
| GLF125 (8)D×285 |
125 | 500 | 50 | 50 | 8 | 8 | 32 | 19.9 | 285 | 155 | 255 | 4 | 9 | 220 | |
| GLF125 (6)×235 |
125 | 250 | 32.5 | 40 | 6 | 6 | 28.58 | 20 | 14.27 | 235 | 95 | 195 | 4 | 9 | 170 |
| GLF160 (6)×290 |
160 | 320 | 27 | 45 | 6 | 6 | 32 | 20 | 14.27 | 290 | 193 | 2 | 9 | 193 |
GLR Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLR66.675 | 66.675 | 266.7 | 27.5 | 30 | 6 | 6 | 24 | 13 | 130 | 102 | 32 | 4 | 9 | 90 | |
| GLR100 | 100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 130 | 102 | 32 | 4 | 9 | 220 |
Other products of our conveyor parts:
Could you please send me inquiry for details?
| Material: | Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Transport Package: | Pallet |
| Specification: | GLF, GLR |
| Trademark: | Yutung |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How does a conveyor chain impact energy efficiency in a system?
A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:
1. Reduced Power Consumption:
– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.
2. Efficient Power Transmission:
– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.
3. Proper Chain Tensioning:
– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.
4. Alignment and Tracking:
– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.
5. Regular Maintenance:
– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.
6. System Design Optimization:
– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.
By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.
What are the benefits of using stainless steel conveyor chains?
Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:
1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.
2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.
3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.
4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.
5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.
6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.
7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.
Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.
What is the load capacity of a conveyor chain?
The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:
- Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
- Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
- Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
- Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
- Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.
The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.
editor by CX 2023-11-07
Heavy made in China – replacement parts – in Nouakchott Mauritania Duty Drop Forged Scraper Conveyor Iron Forged Chain with ce certificate top quality low price
We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Forged Chain
The drop forged chain is mainly composed of three drop forged components that are the pin roll, middle chain ring, and the outer chain sidebar. It can be conveniently assembled and disassembled, completely by hand without tools. For instance, the assembly can be easily completed by passing the outer sidebar through the middle chain ring, and then rotate the middle chain ring for 90 degrees to engage with the pin roll.
When the chain forms into a ring, it can be utilized as a conveyor chain for heavy loads. Our drop forged chain is often found on the conveying equipment and suspension equipment, in automobile, food processing, and steelmaking industries.
| Standard | Chain No. | Reference pitch P (mm) | Diameter of pin d2 (mm) | Length of pin L (mm) | Standard length (min/max) (mm) | Number of pitch within standard length | Sideward bending angle α (°) | Width of sidebar h2 (mm) | Tensile strength (KN) | Weight per meter (kg/m) |
| British system series | X348 | 76.6 | 12.7 | 47 | 3050.5/3095.2 | 40 | 9 | 27 | 98 | 2.7 |
| X458 | 102.4 | 16 | 58 | 3063.1/3090.2 | 30 | 9 | 35 | 187 | 5.2 | |
| 468H | 102.4 | 19.5 | 84.1 | 3063.1/3090.2 | 30 | 9 | 47.8 | 311.7 | 11.5 | |
| X678 | 153.2 | 22.3 | 77 | 3055.1/3082.8 | 20 | 7 | 51.6 | 318 | 9.5 | |
| 698 | 153.2 | 28 | 95.3 | 3055.1/3082.8 | 20 | 7 | 60 | 515 | 17 | |
| 698H | 152.4 | 39 | 154 | 3039.2/3066.6 | 20 | 7 | 72 | 1078 | 37.7 | |
| Metric system series | F100X16 | 100 | 15.5 | 77 | 2991.3/3018.3 | 30 | 9 | 35 | 187 | 4.7 |
| F100X17 | 100 | 17 | 77 | 2991.3/3018.3 | 30 | 9 | 35 | 187 | 4 | |
| F160X24 | 160 | 23.5 | 96 | 3190.7/3219.5 | 20 | 7 | 51.6 | 318 | 10.3 | |
| British system series | X348 | 76.6 | 12.7 | 47 | 3050.5/3095.2 | 40 | 9 | 27 | 98 | 2.7 |
| X458 | 102.4 | 16 | 58 | 3063.1/3090.2 | 30 | 9 | 35 | 187 | 5.2 | |
| 468H | 102.4 | 19.5 | 84.1 | 3063.1/3090.2 | 30 | 9 | 47.8 | 311.7 | 11.5 | |
| X678 | 153.2 | 22.3 | 77 | 3055.1/3082.8 | 20 | 7 | 51.6 | 318 | 9.5 | |
| 698 | 153.2 | 28 | 95.3 | 3055.1/3082.8 | 20 | 7 | 60 | 515 | 17 | |
| 698H | 152.4 | 39 | 154 | 3039.2/3066.6 | 20 | 7 | 72 | 1078 | 37.7 | |
| Metric system series | F100X16 | 100 | 15.5 | 77 | 2991.3/3018.3 | 30 | 9 | 35 | 187 | 4.7 |
| F100X17 | 100 | 17 | 77 | 2991.3/3018.3 | 30 | 9 | 35 | 187 | 4 | |
| F160X24 | 160 | 23.5 | 96 | 3190.7/3219.5 | 20 | 7 | 51.6 | 318 | 10.3 |
PRODUCT SHOW
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.
Sgb-420 China 30 in Denpasar Indonesia Chain Scraper Conveyor with ce certificate top quality low price
We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Introduction Of SGB-420/30 Chain Scraper Conveyor
SGB-420/30 scraper conveyor has the characteristics of strong transportation, stable transmission, simple structure, convenient assembly and disassembly, easy maintenance, safety and reliability. It is mainly suitable for conveying coal in the gently inclined thin coal seam and medium thick coal seam working face of coal mine, and the installation of the coal retaining plate can be used as the chute transportation.
Model Meaning Of SGB-420/30 Chain Scraper Conveyor
Model: SGB-420/30 scraper conveyor;
S–conveyor;
G–scraper;
B–double-chain type;
420–the width of the central groove is 420 (mm);
30–Motor power 30 (kw).
Characteristics Of SGB-420/30 Chain Scraper Conveyor
1. The structure is solid. It can withstand the external forces such as punching, smashing, smashing and pressing of coal, vermiculite or EPT materials.
2. It can adapt to the need of unevenness and bending of the bottom surface of coal mining face, and can withstand bending in vertical or horizontal direction.
3.the body is short, easy to install.
4. can double as the track of the shearer operation.
5.can be reversed to facilitate the handling of the bottom chain accident.
6.can be used as the fulcrum of the front section of the liquid night stent.
| Delivery volume (t/h) | 80 |
| Design length (m) | 100 |
| Chain speed (m/s) | 0.88 |
| Motor | |
| Motor type | JDSB-30 |
| Rated power (Kw) | 30 |
| Rated voltage (V) | 380/660 |
| Speed (r/min) | 1470 |
| Middle slot | |
| Dimensions (length × width × height) mm | 1200 × 420 × 150 |
| Horizontal bending (°) | 3 Vertical bending (°) 3 |
| Quality per section (Kg) | 75.65 |
| Scraper chain | |
| Ring chain specification mm | φ14×50B |
| Number of circular chains | 2 |
| Scraper chain center distance mm | 315 |
| Scraper spacing mm | 800 |
| Ring chain breaking load KN | 190 |
| Connecting ring breaking load KN | 170 |
| Scraper chain unit mass Kg/m | 14.2 |
| Type | side double chain |
| Reducer speed ratio | 22.245 |
| Tight | chain type |
| Unloading | method |
Parameters Of SGB-420/30 Chain Scraper Conveyor
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