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China manufacturer China Factory G100 Alloy Steel Chain Link Chain

Product Description

G100 Alloy Steel Chain
 

Size(mm) Inside Length p(mm) inside Width c(mm) Working Load (Max) kgs Proof Test (Min)kn Weight Per Meter(kgs)
6 18 9 1750 35 0.8
7 21 10.5 2400 48 1.09
8 24 12 3150 63 1.43
10 30 15 4900 98 2.23
12 36 18 7100 141 3.21
13 39 19.5 8300 166 3.77
16 48 24 12500 251 5.71
18 54 27 15900 318 7.23
19 57 28.5 11700 354 8.04
20 60 30 19700 393 8.92
22 66 33 23750 475 10.8
23 69 34.5 25950 519 11.8
25 75 37.5 30700 614 13.94
26 78 39 33200 664 15.08

Company Profile

ZheJiang Yifa Casting & Forging Co.,ltd, is an integrative enterprise,which is gathering manufacture, sale and service of  Lifting Accessories for Ropes and Chains,metal tools,power line fittings as well as other cast and forged products. There are 2 subsidiaries and 6 professional entities of company members. The quality of products meets all kinds of international standards.

Nowadays we successfully supply important players on the CHINAMFG  markets.  Our rigging and metal tools products such as U.S. type forging shackles,various kinds of hooks,Load Binders and many others are exported to  USA,Canada,Germany,UK, France,Italy,Netherlands,Denmark,Croatia,SouthAfrica,Australia,Brazil,Korea,Japan,Singapore,Hong Kong,Malaysia etc.

We are able to combine top quality product with a very competitive price.Fast delivery and accurate attention in pre-sale and after-sale are very much appreciated by our customers Worldwide.

Also,we are specialized in supplying customized products:
· products on demand (special drawings)
· special markings on the product
· special packing

We adopt ISO9001:2000 quality control system.The motto:Quality and Customer first, honest and innovate.

Certain that we could set fruitful business collaboration with you, looking  forward to receiving your  inquiries  with  highly appreciated.

FAQ

1. Are you a manufacturer?
Yes,we have our own factory workshop and machines,we control every step for production.
2. Do you have stock products to sell?
For some regular products,we have stock;but usually we supply customized products.
3. What is the quality of your products?
All of our manufacturing factories are ISO 9001 certified.Nowadays we successfully supply important players on the worldwide markets.Our products comply with the various demanding National and International standards. 
4.What about Delivery Time?
In view of the particularity of the rigging industry, the surface of the product and the typing of the product itself must be customized at any time according to customer requirements.Please contact customer service for delivery time.
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Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Alloy
Surface Treatment: Baking Paint
Feature: Fire Resistant
Chain Size: From 6mm to 26mm
Structure: Welded Chain
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using a self-lubricating conveyor chain?

Self-lubricating conveyor chains offer several advantages over traditional lubricated chains. Here are some key benefits:

1. Reduced Maintenance: Self-lubricating chains eliminate the need for regular lubrication, reducing the time and effort required for maintenance. This is particularly beneficial in applications where access to the chain is difficult or time-consuming.

2. Cost Savings: By eliminating the need for external lubrication, self-lubricating chains can help reduce lubrication costs over the lifetime of the chain. This includes the cost of lubricants, as well as the labor and equipment required for lubrication maintenance.

3. Clean and Environmentally Friendly: Self-lubricating chains do not require external lubricants, resulting in a cleaner working environment. There is no risk of lubricant spills or contamination of the surrounding area, making them ideal for applications that require strict cleanliness standards, such as food processing or pharmaceutical industries.

4. Extended Chain Life: Self-lubricating chains are designed with built-in lubrication systems that provide a continuous and controlled supply of lubricant to the chain components. This helps reduce friction, wear, and heat generation, resulting in longer chain life and improved performance.

5. Improved Reliability: With consistent and reliable lubrication, self-lubricating chains maintain optimal performance and minimize the risk of chain failure or breakdown. They are less susceptible to premature wear, elongation, and corrosion, ensuring a more reliable and efficient conveyor system.

It’s important to note that the specific benefits of self-lubricating chains may vary depending on the manufacturer and the design of the chain. It’s recommended to consult with the chain manufacturer or an industry expert to understand the suitability and advantages of self-lubricating chains for a particular application.

conveyor

Can a conveyor chain be used for heavy-duty applications?

Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.

Here are some factors that make conveyor chains suitable for heavy-duty applications:

1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.

2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.

3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.

4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.

5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.

6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.

It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.

conveyor

What industries commonly use conveyor chains?

Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:

  • Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
  • Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
  • Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
  • Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
  • Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
  • Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
  • Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
  • Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
  • Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.

These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.

China manufacturer China Factory G100 Alloy Steel Chain Link Chain  China manufacturer China Factory G100 Alloy Steel Chain Link Chain
editor by CX 2024-04-25

China best Motorcycle Engine Chain Motorcycle Drive Chain O-ring Motorcycle Chain X-shaped Sealing Ring Motorcycle Chain

Product Description

Product Description

Motorcycle chains mainly include motorcycle engine chain and motorcycledrive chain (including O-ring motorcycle chain and X-ring motorcycle chain).

 

The chain of motorcycle engine is optimized, and the chain plate adoptsisothermal heat treatment and special hardening treatment on the surface of pin shaft. The product has the characteristics of high fatigue strength and highwear resistance.

 

The motorcycle sealing ring chain is made of high-quality materials.lubricating grease and advanced processing technology. The products have thecharacteristics of high fatigue strength, high wear resistance and so on, so as tomeet the use requirements of motorcycles with different displacements anddifferent uses, and are widely used in various motorcycle races and motorcyclesused on highways.

 

Product Parameters

 

 

 

 

Packaging & Shipping

 

Our Advantages

1. We have over 10 years’ experience.
2. OEM or Non-Standard Bearings: Any requirement for Non-standard bearings is easily fulfilled by us due to our vast knowledge and links in the industry.
3. After Sales Service and Technical Assistance: Our company provides after-sales service and technical assistance as per the customer’s requirements and needs.
4. Quick Delivery: Our company provides just-in-time delivery with our streamlined supply chain.
5.We attend promptly to any customer questions. We believe that if our customers are satisfied then it proves our worth. Our customers are always given quick support.                              

Please contact us immediately if you have any questions.
 

Related Products

 

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Standard or Nonstandard: Standard
Application: Motorcycle
Surface Treatment: Polishing
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

drive chain

Can a drive chain be used in a pharmaceutical or medical device manufacturing application?

Yes, a drive chain can be used in pharmaceutical and medical device manufacturing applications where reliable and efficient power transmission is required. Here is a detailed explanation:

In pharmaceutical and medical device manufacturing, various types of equipment and machinery are utilized for processes such as mixing, blending, encapsulating, packaging, labeling, and assembly. Drive chains offer several advantages in these applications:

  • Precise Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the pharmaceutical and medical device manufacturing equipment. This allows for reliable and efficient production processes, precise control over the manufacturing operations, and accurate assembly of medical devices.
  • High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in pharmaceutical and medical device manufacturing equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, robotic arms, rotary tables, and other equipment, allowing for efficient material handling and assembly processes.
  • Robustness and Durability: Pharmaceutical and medical device manufacturing environments often require clean and sterile conditions. Drive chains are designed to withstand these conditions and provide durability, resistance to wear, and long service life even in demanding applications. They can also withstand frequent cleaning and sterilization procedures without compromising their performance.
  • Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring pharmaceutical and medical device manufacturing equipment. They can be easily integrated into different types of conveyors, robotic systems, and assembly lines, allowing for efficient material flow, product handling, and process control.
  • High-Speed Capability: Drive chains can accommodate high-speed operation in pharmaceutical and medical device manufacturing applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced manufacturing processes.
  • Cleanliness and Contamination Control: Drive chains can be selected with materials and coatings that meet the cleanliness and contamination control requirements of pharmaceutical and medical device manufacturing. This ensures that the chain materials are suitable for cleanroom environments and do not introduce any contaminants that could compromise the quality of the products being manufactured.

It is important to consider the specific requirements of the pharmaceutical or medical device manufacturing application when selecting a drive chain. Factors such as load capacity, speed, cleanliness, regulatory compliance, and maintenance considerations should be taken into account.

Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in pharmaceutical and medical device manufacturing applications.

By utilizing drive chains in pharmaceutical and medical device manufacturing, operators can benefit from precise power transmission, high load capacity, durability, flexibility, high-speed capability, and cleanliness, contributing to efficient and reliable manufacturing processes.

drive chain

What are the benefits of using a high-speed drive chain?

Using a high-speed drive chain offers several benefits compared to standard drive chains when operating in applications requiring fast and efficient power transmission. Here is a detailed explanation:

High-speed drive chains are specifically designed and engineered to withstand the demands of rapid rotational speeds while maintaining optimal performance. The benefits of using such chains include:

  • Increased Power Transmission: High-speed drive chains are designed to handle higher rotational speeds, allowing for increased power transmission capabilities. They enable efficient and reliable transfer of power, ensuring smooth and consistent operation at elevated speeds.
  • Enhanced Durability: High-speed drive chains are constructed using materials and manufacturing techniques that provide enhanced durability and resistance to wear and fatigue. These chains are designed to withstand the increased stresses and forces associated with high-speed operation, resulting in a longer service life and reduced maintenance requirements.
  • Reduced Friction and Heat Generation: High-speed drive chains are engineered to minimize friction and heat generation during operation. This helps to reduce energy losses, maintain higher efficiency, and prevent excessive wear on the chain and related components. It also contributes to the overall smooth operation and longevity of the chain.
  • Precision and Accuracy: High-speed drive chains offer precise and accurate power transmission, ensuring synchronization and alignment of components even at elevated speeds. This is crucial in applications where precise timing and coordination are essential, such as in high-speed machinery or automated systems.
  • Improved System Performance: By utilizing high-speed drive chains, the overall performance of the system can be enhanced. These chains enable rapid acceleration and deceleration, quick response times, and efficient power transfer, leading to improved productivity, reduced cycle times, and optimized system performance.
  • Application Versatility: High-speed drive chains can be utilized in a wide range of industries and applications that require fast and efficient power transmission. They are commonly used in high-speed machinery, automation systems, packaging lines, conveyor systems, and other applications where speed is a critical factor.

It is important to consider the specific requirements of the application, including load capacity, speed capabilities, lubrication requirements, and maintenance considerations when selecting a high-speed drive chain. Regular inspection, lubrication, and tension adjustment are crucial to ensure optimal performance and longevity of the drive chain in high-speed applications.

By utilizing high-speed drive chains, operators can benefit from increased power transmission capabilities, enhanced durability, reduced friction and heat generation, improved precision, and optimized system performance in applications that demand high-speed operation.

drive chain

Can a drive chain be repaired or does it need to be replaced?

When a drive chain is damaged or worn, the extent of the issue determines whether it can be repaired or needs to be replaced. Here are some considerations:

A drive chain can be repaired in certain situations:

  • 1. Individual Component Replacement: If only a few links, rollers, or plates are damaged or worn, it is possible to replace those specific components. This approach is more common with roller chains that have removable pins or quick-connect links.
  • 2. Chain Shortening: In some cases, a drive chain may become too long due to elongation. If the elongation is within an acceptable limit and the remaining chain is in good condition, the chain can be shortened by removing links and reconnecting the ends.

However, in many instances, a worn or damaged drive chain needs to be replaced entirely:

  • 1. Excessive Wear: If the chain has elongated beyond the manufacturer’s recommended limit, shows widespread wear, or has significant damage to multiple components, it is best to replace the entire chain for optimal performance and safety.
  • 2. Significant Damage: If the chain has suffered severe damage, such as breakage, deformation, or corrosion, it is generally safer and more practical to replace the chain rather than attempting repairs.
  • 3. Maintenance Convenience: Drive chains require proper alignment, tension adjustment, and lubrication to function optimally. If the chain has been in use for a long time or requires frequent repairs, replacing it with a new chain may be more convenient and cost-effective in the long run.

It is important to assess the extent of the damage, consult the manufacturer’s guidelines, and consider the cost, time, and safety implications before deciding whether to repair or replace a drive chain.

China best Motorcycle Engine Chain Motorcycle Drive Chain O-ring Motorcycle Chain X-shaped Sealing Ring Motorcycle Chain  China best Motorcycle Engine Chain Motorcycle Drive Chain O-ring Motorcycle Chain X-shaped Sealing Ring Motorcycle Chain
editor by CX 2024-04-25

China factory CZPT OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr

Product Description

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear. 

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module m Range: 5~70
Gear Teeth Number z OEM/Customized
Teeth Height H OEM/Customized
Teeth Thickness S OEM/Customized
Tooth pitch P OEM/Customized
Tooth addendum Ha OEM/Customized
Tooth dedendum Hf OEM/Customized
Working height h’ OEM/Customized
Bottom clearance C OEM/Customized
Pressure Angle α OEM/Customized
Helix Angle,    OEM/Customized
Surface hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface 
Surface finish   Range: Ra1.6~Ra3.2
Tooth surface roughness Ra Range: ≥0.4
Gear Accuracy Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Range: >1m
Weight Kg Range: >100kg/ Single Piece
Toothed Portion Shape   internal, inner gear ring
Material   Casting 42CrMo/45# steel or Customized
Gear Teeth Milling  
Gear Teeth Grinding  
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Testing   UT\MT
Trademark   TOTEM/OEM
Application   Gearbox, Reducer etc
Transport Package   Export package (steel frame, wooden box, etc.)
Origin   China
HS Code   8483409000

CZPT SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc. 
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.  

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
 

About CZPT

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CZPT

ZheJiang CZPT Machinery Co.,Ltd
  
Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material. 

Why can I choose TOTEM?
CZPT has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

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Application: Motor, Machinery, Agricultural Machinery, Reducer
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Slotting Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

wheel sprocket

Best Lubrication Practices for wheel sprocket Systems

Proper lubrication is essential for maintaining the efficiency and longevity of wheel sprocket systems. The lubrication practices can vary depending on the specific application and the environment in which the system operates. Here are some best practices for lubricating wheel sprocket systems:

  • Cleanliness: Before applying any lubricant, ensure that the wheel sprocket surfaces are clean and free from dirt, debris, and old lubricant residue. Cleaning the components helps prevent contaminants from mixing with the lubricant and causing additional wear.
  • Choose the Right Lubricant: Select a lubricant specifically designed for the wheel sprocket system. Consider factors such as load, speed, temperature, and environmental conditions when choosing the appropriate lubricant. Some systems may require grease, while others may need oil-based lubricants.
  • Apply Adequate Amount: Apply the lubricant in the right quantity to ensure proper coverage of the contacting surfaces. Too little lubricant may not provide sufficient protection, while too much can lead to excess heat and waste.
  • Regular Lubrication Schedule: Establish a maintenance schedule for lubrication based on the operating conditions of the system. In high-demand applications, more frequent lubrication may be necessary to prevent premature wear.
  • Monitor and Reapply: Regularly monitor the condition of the wheel sprocket system and observe any signs of inadequate lubrication, such as increased friction or unusual noise. Reapply lubricant as needed to maintain optimal performance.
  • Re-lubrication After Cleaning: If the wheel sprocket system is cleaned, ensure that fresh lubricant is applied after cleaning to restore the protective layer.
  • Consider Lubrication Type: Depending on the application, consider using dry lubricants or solid lubricants for environments where dust and dirt accumulation may be a concern.

It’s essential to follow the manufacturer’s recommendations and guidelines for lubrication. Additionally, consult with lubrication experts or equipment suppliers for specific recommendations based on your wheel sprocket system’s unique requirements.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China factory CZPT OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr  China factory CZPT OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr
editor by Dream 2024-04-25

China OEM China High-Intensity and High Wear Resistance Auto Parts Series Sprockets for Industrial Chain

Product Description

06B Sprocket

08A Sprocket

08B Sprocket

40A Sprocket

BASIC INFO.

Type:

Simplex, Duplex, Triplex

Sprocket Model:

3/8″,1/2″,5/8″,3/4″,1″,1.25″,1.50″,1.75″,2.00″,2.25″,2.00″,2.25″,2.50″, 3″

Teeth Number:

9-100

Standard:

ANSI , JIS, DIN, ISO

Material:

1571, 1045, SS304 , SS316; As Per User Request.

Performance Treatment:

Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding

Surface Treatment:

Black of Oxidation, Zincing, Nickelage.

Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order

Certification:

ISO9001 SGS

Quality Inspection:

Self-check and Final-check

Sample:

ODM&OEM, Trial Order Available and Welcome

Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 10 days for samples. 15 days for official order.

INSTALLATION AND USING

The chain sproket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

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The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
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wheel sprocket

Alternatives to Chain Sprockets in wheel sprocket Configuration

While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:

  • Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
  • Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
  • Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
  • Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
  • Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.

The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.

When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.

wheel sprocket

Using wheel sprocket Assembly in Robotics and Automation

Yes, wheel sprocket assemblies are commonly used in robotics and automation systems to transmit power and facilitate movement. These systems offer several advantages for robotic applications:

  • Efficiency: wheel sprocket assemblies provide efficient power transmission, ensuring smooth and precise movement of robotic components.
  • Compact Design: The compact nature of sprockets and wheels allows for space-saving designs, making them ideal for robotic applications where space is limited.
  • Precision: Sprockets and wheels with accurate teeth profiles provide precise motion control, crucial for robotics and automation tasks that require high levels of accuracy.
  • Low Noise: Properly lubricated and maintained wheel sprocket systems generate minimal noise during operation, contributing to quieter robotic movements.
  • Customizability: wheel sprocket assemblies can be customized to suit specific robotic requirements, such as different gear ratios, sizes, and materials.
  • Multiple Configurations: Depending on the robotic application, different configurations like single or multiple sprockets, idler sprockets, or rack and pinion systems can be used.
  • High Load Capacity: Sprockets made from durable materials like steel can handle substantial loads, making them suitable for heavy-duty robotic tasks.

Examples of robotics and automation systems that commonly use wheel sprocket assemblies include:

  • Robotic Arms: wheel sprocket systems are utilized in robotic arms to control their movement and reach.
  • Automated Guided Vehicles (AGVs): AGVs use wheel sprocket assemblies for propulsion and steering, enabling them to navigate autonomously.
  • Conveyor Systems: In automated factories, conveyor belts are often driven by sprockets and wheels for efficient material handling.
  • Mobile Robots: Wheeled mobile robots use wheel sprocket assemblies to drive their wheels, enabling them to move in various directions.
  • Robot Grippers: wheel sprocket mechanisms can be integrated into robot grippers to facilitate gripping and handling objects.

The choice to use wheel sprocket assemblies in robotics and automation depends on the specific application requirements, load capacity, precision, and environmental conditions. By selecting the appropriate sprockets, wheels, and materials, engineers can ensure reliable and efficient robotic performance in a wide range of automated tasks.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China OEM China High-Intensity and High Wear Resistance Auto Parts Series Sprockets for Industrial Chain  China OEM China High-Intensity and High Wear Resistance Auto Parts Series Sprockets for Industrial Chain
editor by Dream 2024-04-24

China Custom Stainless Steel Roller Chain for Power Transmission System

Product Description

OUR PRODUCTS LIST:

.Stainless steel roller chain

DIN/ISO ANSI Pitch Roller Width Pin Pin Lnner Plate Ultimate Average weight
KIN/ISO ANSL     between diameter length plate thick tensile tensile per
Chain Chain     inner plates       depth -ness strength strength meter
No. No. P d1 b1 d2 L Lc h2 T Q Q0 q
    max min max max max max max min
    mm mm mm mm mm mm mm mm kN/LB kN kg/m
*03C *15 4.7625 2.48 2.38 1.62 6.1 6.9 4.3 0.6 1.80/409 2 0.08
*04C-1 *25 6.35 3.3 3.18 2.31 7.9 8.4 6 0.8 3.50/795 4.6 0.15
*06C-1 *35 9.525 5.08 4.77 3.58 12.4 13.17 9 1.3 7.90/1795 10.8 0.33
085-1 41 12.7 7.77 6.25 3.58 13.75 15 9.91 1.3 6.67/1516 12.6 0.41
08A-1 40 12.7 7.95 7.85 3.96 16.6 17.8 12 1.5 14.10/3205 17.5 0.62
10A-1 50 15.875 10.16 9.4 5.08 20.7 22.2 15.09 2.03 22.20/5045 29.4 1.02
12A-1 60 19.05 11.91 12.57 5.94 25.9 27.7 18 2.42 31.80/7227 41.5 1.5
16A-1 80 25.4 15.88 15.75 7.92 32.7 35 24 3.25 59.70/12886 69.4 2.6
20A-1 100 31.75 19.05 18.9 9.53 40.4 44.7 30 4 88.50/20114 109.2 3.91
24A-1 120 38.1 22.23 25.22 11.1 50.3 54.3 35.7 4.8 127.00/28864 156.3 5.62
28A-1 140 44.45 25.4 25.22 12.7 54.4 59 41 5.6 172.40/39182 212 7.5
32A-1 160 50.8 28.58 31.55 14.27 64.8 69.6 47.8 6.4 226.80/51545 278.9 1.1
36A-1 180 57.15 35.71 35.48 17.46 72.8 78.6 53.6 7.2 280.20/63682 341.8 13.45
40A-1 200 63.5 39.68 37.85 19.85 80.3 87.2 60 8 353.80/80409 431.6 16.15
48A-1 240 76.2 47.63 47.35 23.81 90.5 103 72.39 9.5 51.30/115977 622.5 23.2

 

 DIN/ISO Pitch Roller Width Pin Pin Lnner Plate Ultimate Average weight
KIN/ISO     between diameter length plate thick tensile tensile per
Chain     inner plates       depth -ness strength strength meter
No. P d1 b1 d2 L Lc h2 T Q Q0 q
  max min max max max max max min
  mm mm mm mm mm mm mm mm kN/LB kN kg/m
04B-1 6 4 2.8 1.85 6.8 7.8 5 0.6 3.2/682 3.2 0.11
05B-1 8 5 3 2.31 8.2 8.9 7.1 0.8 5.0/1136 5.9 0.2
*06B-1 9.525 6.35 5.72 3.28 13.15 14.1 8.2 1.3 9.0/2045 10.4 0.41
08B-1 12.7 8.51 7.75 4.45 16.7 18.2 11.8 1.6 18.0/4091 19.4 0.69
10B-1 15.875 10.16 9.65 5.08 19.5 20.9 14.7 1.7 22.4/5091 27.5 0.93
12B-1 19.05 12.07 11.68 5.72 22.5 24.2 16 1.85 29.0/6591 32.2 1.15
16B-1 25.4 15.88 17.02 8.28 36.1 37.4 21 4.15/3.1 60.0/13636 72.8 2.71
20B-1 31.75 19.05 19.56 10.19 41.3 45 26.4 4.5/3.5 95.0/21591 106.7 3.7
24B-1 38.1 25.4 25.4 14.63 53.4 57.8 33.2 6.0/4.8 160.0/36364 178 7.1
28B-1 44.45 27.94 30.99 15.9 65.1 69.5 36.7 7.5/6.0 200.0/45455 222 8.5
32B-1 50.8 29.21 30.99 17.81 66 71 42 7.0/6.0 250.0/56818 277.5 10.25
40B-1 63.5 39.37 38.1 22.89 82.2 89.2 52.96 8.5/8.0 355.0/80682 394 16.35
48B-1 76.2 48.26 45.72 29.24 99.1 107 63.8   560.0/127272 621.6 25

Products show
 
    
 

Our workshop

  

Our hot treatment equipment
    
 
  Other roller chain and conveyor chain
 1.Bicycle chains: 408,410,415

2.Motorcycle chains: 04C, 25H, 06C, T3, 270H,415H, 420, 420L, 425, 428, 428H, 520,
525, 530 
3.ASA roller chains: 35, 40, 41, 50, 60, 60H, 80, 80H, 100, 120, 140, 160, 200, 240
(Catalog) 
4.Chain (British standard): 05-B, 06-B, 08-B, 10-B, 12-B, 16-B, 20-B, 24-B, 28-B,
32-B, 40-B (Catalog) 
5.Large pitch chain: 100, 100H, 120, 120H, 140, 140H, 160, 160H, 180, 200, 240

6.Extend-pitch precision roller chain: 208A, 208B, 210A, 210B, 212A, 212B, 216A,
216B, 220A,220B,224A,224B,228B,232B 
7.Roller chains for beer buntline conveyor: CK-70S,CK-100S,CK-100SA,CK-100SC,CK-133XA,
CK-140X, CK-140XA,CK-150X,CK-150S,CK-154X,CK-155X,CK-155XA,CK-160X,CK-160XA,CK-160XB,CK-160XC,CK-165X,CK-165XA, CK-169, CK-180X,CK-180XA,CK-200S,CW-102,CW-127
8.Implement roller chain for conveyors: 81X, 81XH,81XHH,CA550,CA555,CA620

9.Multi strand sizes available; up to 5 strand, for select size standard attachment available 
10.Chains from 04b~16b are with spring clip, other are riveted; cottered design
is available for size 80 to 240

11.Stainless steel chain and nickel plated chains is available; special design also available
(i.e., oven conveyor) and we can produce as per material your requests, usually stainless steel chains material is SS304, if you need SS316 or SS316L etc. it is available too

12. weld steel chain, type WH78, WH82, WH110, WH124, WH132 and so on.

   FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment 30%TT in advance. 70% T/T before shippment 

 

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Alloy
Type: Cranked Link Chain
Samples:
US$ 2/Meter
1 Meter(Min.Order)

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transmission chain

What are the benefits of using a maintenance-free transmission chain?

Using a maintenance-free transmission chain offers several advantages in terms of convenience, cost savings, and overall performance. Here’s a detailed explanation:

1. Reduced Maintenance Requirements: Maintenance-free transmission chains are designed to operate without the need for regular lubrication or additional maintenance tasks. This eliminates the time and effort typically associated with lubrication and inspection schedules, reducing overall maintenance requirements and associated costs.

2. Increased Operational Efficiency: Maintenance-free chains often incorporate specialized self-lubricating materials or coatings that provide excellent lubrication properties over an extended period. This helps to reduce friction, wear, and power losses, resulting in improved operational efficiency. The reduced friction also contributes to lower energy consumption and increased power transmission efficiency.

3. Extended Chain Life: Maintenance-free transmission chains are engineered to have a longer service life compared to traditional lubricated chains. The use of self-lubricating materials or coatings helps to minimize wear, corrosion, and elongation, ensuring the chain remains in optimal condition for an extended period. This leads to reduced downtime, fewer chain replacements, and lower replacement costs.

4. Clean and Environmentally Friendly: Maintenance-free chains do not require external lubrication, which means there is no need for oil or grease application. This results in a cleaner and more environmentally friendly working environment, as there is no risk of oil contamination or leakage. Additionally, maintenance-free chains often generate less noise due to reduced friction, contributing to a quieter working environment.

5. Application Versatility: Maintenance-free transmission chains are available in various types and sizes, making them suitable for a wide range of applications. They can be used in industries such as packaging, food processing, automotive, material handling, and many others where reliability, cleanliness, and reduced maintenance are essential.

It’s important to note that while maintenance-free transmission chains offer numerous benefits, they may not be suitable for all applications. Factors such as load capacity, operating conditions, and environmental factors should be considered when determining the appropriate chain type. Consulting with chain manufacturers or industry experts will ensure the selection of a maintenance-free transmission chain that best meets the specific application requirements.

transmission chain

Can transmission chains be used in conveyor systems?

Yes, transmission chains can be used in conveyor systems. Here’s a detailed answer to the question:

Conveyor systems are widely used in various industries for efficient material handling and transportation. Transmission chains are one of the key components used to drive and support the movement of conveyor belts or rollers.

Transmission chains offer several advantages in conveyor systems:

1. Power Transmission: Transmission chains are designed to transmit power effectively, allowing them to drive the movement of the conveyor belt or rollers. They can handle high loads and provide reliable power transfer, ensuring smooth and consistent operation of the conveyor system.

2. Versatility: Transmission chains are available in various sizes, types, and configurations, making them suitable for a wide range of conveyor applications. They can be customized to fit different conveyor system designs and requirements, including straight conveyors, curved conveyors, inclined conveyors, and more.

3. Durability: Transmission chains are built to withstand rigorous operating conditions in conveyor systems. They are made from high-quality materials such as steel, which offers excellent strength and durability. This ensures that the chains can withstand heavy loads, frequent starts and stops, and abrasive environments commonly encountered in conveyor applications.

4. Flexibility: Transmission chains allow for flexibility in conveyor system layout and configuration. They can accommodate different conveyor lengths, widths, and angles, enabling the system to adapt to space constraints and specific material handling needs. Additionally, they can be easily modified or extended as the conveyor system requirements evolve.

5. Low Maintenance: Transmission chains require regular maintenance to ensure optimal performance and longevity. However, compared to other types of power transmission systems, such as belts or gears, transmission chains generally have lower maintenance requirements. Proper lubrication, tensioning, and periodic inspections are essential to minimize wear and ensure reliable operation of the conveyor system.

Overall, transmission chains are a reliable and efficient solution for powering conveyor systems. They provide robust power transmission, versatility in system design, durability in demanding environments, flexibility in layout, and relatively low maintenance requirements. When properly selected and maintained, transmission chains can contribute to the smooth and efficient operation of conveyor systems in various industries.

transmission chain

What are the different types of transmission chains available?

There are several types of transmission chains available, each designed to suit specific applications and operating conditions. Here are some common types:

  • Roller Chains: Roller chains are the most widely used type of transmission chains. They consist of inner and outer plates, pins, bushings, and rollers. The rollers help reduce friction and facilitate smooth motion.
  • Silent Chains: Silent chains, also known as inverted-tooth chains or toothed chains, feature special tooth profiles that engage with corresponding sprockets. They are designed to minimize noise and vibration, making them suitable for applications requiring quiet operation.
  • Leaf Chains: Leaf chains are constructed with interlocking links made of flat steel plates. They are known for their high tensile strength and resistance to fatigue, making them suitable for heavy-duty and high-load applications.
  • Timing Chains: Timing chains are used in engines to synchronize the rotation of the camshaft and crankshaft. They have precise tooth profiles that engage with timing sprockets, ensuring accurate timing and efficient engine performance.
  • Engineered Steel Chains: Engineered steel chains are highly specialized chains designed for specific industries and applications. They are often used in demanding environments such as mining, forestry, and material handling.
  • Plastic Chains: Plastic chains are made of high-strength plastic materials, such as acetal or nylon. They offer benefits like corrosion resistance, lightweight design, and low noise operation. They are commonly used in food processing, packaging, and other industries with strict hygiene requirements.

These are just a few examples of transmission chain types. Depending on the specific application, there may be other specialized chains available to meet the unique requirements of different industries and machinery.

How do roller chains differ from other types of transmission chains?

Roller chains, also known as roller link chains, are a commonly used type of transmission chain that distinguishes itself from other chains in several ways:

  • Design: Roller chains consist of inner and outer plates, pins, bushings, and rollers. The rollers, which are free to rotate, help reduce friction and wear, resulting in smoother and more efficient power transmission.
  • Wide Application: Roller chains are versatile and widely used in various industries, including automotive, industrial machinery, agricultural equipment, and conveyor systems.
  • High Load Capacity: Roller chains are designed to withstand high loads and offer excellent tensile strength, making them suitable for applications that require heavy-duty performance.
  • Efficiency: Roller chains are known for their high efficiency in transmitting power. The roller design minimizes friction, resulting in less energy loss and improved overall efficiency.
  • Cost-Effectiveness: Roller chains are relatively cost-effective compared to some other specialized transmission chains, making them a popular choice in many applications.

While roller chains have their advantages, it’s important to note that different types of transmission chains may be more suitable for specific applications. Factors such as load capacity, speed, noise level, and environmental conditions should be considered when selecting the appropriate transmission chain for a particular application.

China Custom Stainless Steel Roller Chain for Power Transmission System  China Custom Stainless Steel Roller Chain for Power Transmission System
editor by CX 2024-04-24

China best Heavy Duty Steel Transmission Chain for Machinery Transmission Chain for Machinery

Product Description

HangZhou Yihexing Industrial Materials Co., Ltd. is a comprehensive industrial and trade company specializing in design and production. This is a machine industrial automation component from an FA factory. The company mainly distributes and produces medical precision mold accessories, Yifumen sensors, HHS sensors, Schutze spray guns, industrial control pneumatic components, CHINAMFG guide rails, imported bearings, guide shaft brackets, linear bearings, oil-free bushings, screw bracket assemblies, bearing assemblies, magnets, synchronous wheels, synchronous belts, couplings, casters, foot cups, single axis robots, metal stamping parts, stretching parts, sheet metal parts, laser sheet metal cutting parts, laser pipe cutting parts, welding parts, CNC precision machining, spring wire metal parts, OEM customized processing, CHINAMFG and mold design. Mainly involved in fields such as fuel vehicles, new energy vehicles, electronic and electrical accessories, packaging industry, door and window hardware, building hardware, equipment heavy industry accessories, aerospace industry, industrial automation, machine tools, plastic injection molding accessories, etc…Welcome to inquire hotline 

Yihexing Industrial Machinery Parts Department is a one-stop procurement platform. All products in our factory are processed and customized, with a few standard parts. The attributes and marked prices of all products are for reference only. The marked prices are not used as actual transaction prices. Due to differences in product models and specifications, product prices are based on the agreed contract prices between both parties. We adhere to the principle of prioritizing large quantities. Please communicate with customer service personnel before making a purchase. Emill: Thank you!

Heavy Duty Steel Transmission Chain for Machinery

 

Looking for a reliable and durable transmission chain for your machinery? Look no further than our Heavy Duty Steel Transmission Chain. Made from industrial strength steel, this chain is designed to withstand heavy loads and provide long-lasting performance. Whether you need a heavy duty roller chain, conveyor chain, or drive chain, our product has you covered. Perfect for mechanical power transmission in industrial settings, this steel chain is built to last. Say goodbye to frequent replacements and downtime with our Heavy Duty Steel Transmission Chain for Machinery.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Chrome Plating
Structure: Welded Chain
Material: Cast Iron
Type: Short Pitch Chain
Samples:
US$ 34/Piece
1 Piece(Min.Order)

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Customization:
Available

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transmission chain

Can transmission chains be used in high-temperature environments?

Yes, transmission chains can be used in high-temperature environments, but there are certain considerations to keep in mind. Here’s a detailed explanation:

1. Material Selection: When operating in high-temperature environments, it’s crucial to select transmission chains made from heat-resistant materials. Common materials used for high-temperature applications include heat-treated alloy steels, stainless steels, and specialized heat-resistant alloys. These materials offer improved resistance to thermal expansion, oxidation, and deformation at elevated temperatures.

2. Lubrication: Proper lubrication is essential for the performance and longevity of transmission chains in high-temperature environments. High-temperature lubricants with superior thermal stability should be used to ensure adequate lubrication and minimize frictional heat generation. These lubricants are specifically formulated to withstand the elevated temperatures and provide effective lubrication, reducing wear and extending chain life.

3. Chain Design: The design of transmission chains for high-temperature environments may incorporate features to enhance heat resistance. These features can include heat-resistant coatings, specialized heat-treatment processes, and improved heat dissipation characteristics. Additionally, the chain’s load capacity, fatigue resistance, and dimensional stability should be carefully considered to ensure reliable operation under thermal stress.

4. Temperature Limits: It’s important to be aware of the temperature limits specified by the manufacturer for a particular transmission chain. Different chains have different temperature ranges within which they can safely operate. Exceeding the recommended temperature limits can lead to chain failure, reduced strength, accelerated wear, and potential damage to surrounding components.

5. Regular Inspection and Maintenance: Regular inspection and maintenance are crucial for monitoring the condition of transmission chains in high-temperature environments. Periodic inspections can help detect signs of wear, elongation, or damage caused by thermal stress. Prompt replacement of worn or damaged chains, as well as proper lubrication and tension adjustment, will help ensure continued reliable operation.

It’s important to consult with chain manufacturers or industry experts to select the appropriate transmission chain and ensure its compatibility with the specific high-temperature application. Following manufacturer guidelines, proper installation, and regular maintenance practices will contribute to the safe and efficient use of transmission chains in high-temperature environments.

transmission chain

What are the benefits of using a lightweight transmission chain?

Using a lightweight transmission chain offers several advantages. Here’s a detailed answer to the question:

1. Improved Efficiency: A lightweight transmission chain reduces the overall weight of the system, resulting in improved energy efficiency. With less mass to move, the power required to drive the chain is reduced, leading to lower energy consumption.

2. Increased Power-to-Weight Ratio: The lightweight nature of the chain allows for a higher power-to-weight ratio. This means that a smaller, lighter chain can transmit the same amount of power as a heavier chain, making it suitable for applications where weight reduction is crucial, such as in portable or handheld equipment.

3. Reduced Inertia: The lower weight of the transmission chain reduces the inertia of the system. This enables faster acceleration and deceleration, resulting in improved response times and better overall performance in dynamic applications.

4. Easier Handling and Installation: Lightweight transmission chains are easier to handle and install compared to heavier chains. They require less effort and manpower during installation or maintenance activities, making them more convenient and time-saving.

5. Lower Wear and Tear: The reduced weight of the chain contributes to lower wear and tear on other components of the system, such as sprockets, bearings, and shafts. This can extend the lifespan of these components and reduce the frequency of maintenance and replacement.

6. Cost Savings: Using a lightweight transmission chain can result in cost savings in several ways. The reduced energy consumption leads to lower operating costs, and the lighter weight may allow for the use of smaller and less expensive supporting components.

It’s important to note that the choice of a lightweight transmission chain should be based on the specific application requirements. Factors such as load capacity, speed, operating environment, and compatibility with other system components should be considered to ensure that the lightweight chain meets the performance and durability needs of the application.

transmission chain

Can transmission chains be used in high-speed applications?

Yes, transmission chains can be used in high-speed applications, but there are certain considerations to take into account. Here’s a detailed explanation:

1. Chain Design: High-speed applications require transmission chains that are specifically designed to withstand the increased rotational speeds and dynamic loads. These chains often have features such as specialized surface treatments, high-quality materials, and precision manufacturing to ensure smooth operation at high speeds.

2. Lubrication: Proper lubrication is crucial in high-speed applications to minimize friction, heat generation, and wear. Lubricants with excellent high-speed characteristics, such as low viscosity and high film strength, are typically recommended. In some cases, specialized lubrication systems, such as oil circulation or spray lubrication, may be used to ensure sufficient lubrication at high speeds.

3. Balancing: High-speed operation can induce vibration and imbalance in transmission chains, leading to increased stress and potential failure. Balancing the chain and associated components, such as sprockets and shafts, is important to minimize vibration and ensure smooth operation at high speeds.

4. Tensioning: Proper tensioning of the transmission chain is crucial in high-speed applications. Maintaining the appropriate tension helps prevent chain slippage, excessive vibration, and premature wear. Tensioning devices, such as automatic tensioners or spring-loaded systems, may be used to ensure optimal tension throughout the operation.

5. Maintenance: Regular inspection, lubrication, and maintenance are vital in high-speed applications to detect any potential issues and address them promptly. Periodic checks for wear, proper alignment, and lubrication effectiveness can help prevent unexpected failures and ensure the reliable performance of transmission chains.

It is important to consult with manufacturers or industry experts to select the appropriate transmission chain that is specifically designed and rated for high-speed applications. By following the recommended guidelines and maintenance practices, transmission chains can reliably and safely operate in high-speed environments, meeting the performance requirements of such applications.

China best Heavy Duty Steel Transmission Chain for Machinery Transmission Chain for Machinery  China best Heavy Duty Steel Transmission Chain for Machinery Transmission Chain for Machinery
editor by CX 2024-04-24

China wholesaler Custom Conveyor Roller Chain Speed Chain

Product Description

About this item

Usually used for non-standard automation production line to load the materials.

The speed conveyor chain is composed of 7 parts, including inner chain plate, sleeve, roller, roller, outer chain plate, pin shaft and locking part. Generally, the roller and roller are made of engineering plastics by die casting, and they are made of steel only when they are used under heavy load.

The double speed chain is generally used to transport light goods such as electronic devices and household electrical equipment. If the roller and roller are made of steel, it can also be used for conveying mechanical products
 

Triple Speed Chain Conveyor LineTriple Speed Chain Conveyor Line

Features: Triple Speed Chain Conveyor Line adopts double speed chain traction, the tooling plate can be transported freely, the stopper positioning is used to make the workpiece move or stop freely, and the workpiece can be automatically jacked up at both ends and moved horizontally for transition. It can also be equipped with rotation, special machine, testing equipment, manipulator, etc.

 

Company Profile
ZheJiang Mighty Machinery Co. Ltd. is 1 of the most famous mechanical parts supplier in China.Our products have been exported to Europe, America,the Middle East market and other areas since 1980. With top-ranking management, professional technical support and rich export experience, MIGHTY has established long-term and stable business partnership with many international companies and won good reputation from CHINAMFG customers.

MIGHTOOLS is the major business unit, providing varieties of products:
Machine tool accessories,Cutting tools,Measure tools,Hand tools,Vehicle repair tools,Garden tools,Wood working tools,Non-standard automation parts and other customized Machining Parts according to drawings(OEM),etc.

Working area

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: Wholesale
Transmission Type: Flexible
Automatic Production Line: Comprehensive
Certification: ISO
Automation: Automation
Flexible Production: Concurrent Engineering
Customization:
Available

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Customized Request

conveyor

How does a conveyor chain handle inclined or declined conveyance?

A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:

1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.

2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.

Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

What are the cost considerations when purchasing a conveyor chain?

When purchasing a conveyor chain, there are several cost considerations that need to be taken into account to ensure an optimal investment and operational efficiency.

1. Initial Cost: The initial cost of the conveyor chain includes the cost of the chain itself, as well as any additional components such as sprockets, attachments, and connecting links. It is important to compare prices from different suppliers and evaluate the overall value for the money.

2. Maintenance and Repair Costs: Consider the long-term maintenance and repair costs associated with the conveyor chain. Some chains may require more frequent lubrication or replacement of components, which can add to the overall operating expenses.

3. Service Life: The service life of the conveyor chain is an essential factor in determining its cost-effectiveness. Chains with longer service life may have a higher initial cost but can result in lower replacement and downtime costs in the long run.

4. Energy Efficiency: Energy consumption is an ongoing cost to consider. Conveyor chains that offer lower friction and efficient power transmission can contribute to energy savings and reduce operating expenses.

5. Maintenance Ease: Consider the ease of maintenance when selecting a conveyor chain. Chains that are easier to clean, inspect, and maintain can reduce labor costs and increase operational efficiency.

6. Compatibility and Integration: Ensure that the selected conveyor chain is compatible with the existing conveyor system or equipment. Retrofitting or modifying the system to accommodate a specific chain may incur additional costs.

7. Supplier Support and Warranty: Evaluate the level of technical support provided by the supplier and the warranty coverage offered for the conveyor chain. This can impact the overall cost of ownership and provide peace of mind in case of any unforeseen issues.

It is important to consider these factors holistically and make a cost-benefit analysis based on the specific requirements of the application. Choosing a conveyor chain that aligns with the budget, performance needs, and long-term cost considerations will help optimize the investment and ensure efficient material handling operations.

China wholesaler Custom Conveyor Roller Chain Speed Chain  China wholesaler Custom Conveyor Roller Chain Speed Chain
editor by CX 2024-04-24

China Professional 525 525h Motorcycle Drive Roller Chain

Product Description

1)Type roller chain
2)Materials A class steel 
3)Chain No. 525/525h
4)Warranty 30000 KMs
5)Process Sand blasting,
heat treatment, 
High speed impact,
Four sides riveting, 
Pre-stretching and running, 
Lubricate with grease.
6)MOQ 1000Pcs
7)Supply Ability 100000 Meter/Meters per year
8)Tensile Strength standard or above
9)Delivery Time within 30 days after receiving your 30% deposits
10)Payment Terms 30%deposit and balanced by L/C,T/T
11)Packing chains packing in polybag and color box, also can packing as your requirement

Our Services

Pre-sales:
1. OEM &ODM service
2. Any of your kind inquiry would be replied within 24 hours.
3. Complete product information will be offered
4. Free sample will be sent if you need .
5. Any other reasonable requirements as per requested
 
During production ,we provide:
1. Schedule of production
2. Mass production picture will offered
3. Any other reasonable requirements as per requested
 
Finish production:
1. Courier tracking number
2. Documents you need 
3. Protection of your sales area, ideas of design and all your private information.

FAQ:

Q1: Do you inspect the finished products?
A: Yes, each step of production and finished products will be carried out inspection by QC departing before shipping.
Q2: What’s the warranty of your products?
A: Usually we guarantee 1 year after delivery date, but depending on the specified product.
Q3: Are you manufacturer or Trade Company?
A: Both we are. We have been in motorcycle parts for nearly 20 years.
Q4: How to visit factory?
A: Leave us a message, and we will pick you up by car for free.
Q5: Can you do custom logo on the chain?
A: Yes,we can do custom logos by molding. Need your Authorization Letter.
please contact with me  at any time
 
 
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Chain
Material: Steel
Certification: ISO9001:2001
Number of Row: Single Row
Surface Treatment: Sand Blasting, Oiling
Transport Package: Polybag + Color Box + Carton
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive chain

What are the benefits of using a drive chain with low maintenance requirements?

Using a drive chain with low maintenance requirements offers several benefits in industrial applications. Here is a detailed explanation:

  • Reduced Downtime: A drive chain with low maintenance requirements minimizes the need for frequent inspections, lubrication, and adjustments. This reduces the downtime associated with maintenance activities, allowing for longer periods of uninterrupted operation and increased productivity.
  • Cost Savings: With low maintenance requirements, there is a reduction in the labor, time, and cost associated with regular maintenance tasks such as lubrication, cleaning, and tension adjustments. Additionally, the longer intervals between maintenance cycles result in lower overall maintenance expenses.
  • Increased Reliability: Drive chains with low maintenance requirements are designed to be highly reliable and durable. They are engineered to withstand the demands of continuous operation without frequent maintenance interventions. This enhances the reliability of the chain, reducing the risk of unexpected failures or breakdowns that can disrupt production processes.
  • Extended Chain Life: Drive chains with low maintenance requirements often incorporate features such as self-lubricating capabilities, corrosion-resistant coatings, or sealed designs. These features help to protect the chain from wear, corrosion, and contaminants, extending its service life and reducing the frequency of chain replacements.
  • Improved Safety: Low maintenance drive chains contribute to improved safety in the workplace. With reduced maintenance requirements, there is a decreased need for personnel to access or interact with the chain system, minimizing the risk of accidents or injuries associated with maintenance activities. Additionally, reliable chain performance resulting from low maintenance helps ensure the safe operation of machinery and equipment.
  • Simplified Maintenance Routine: Drive chains with low maintenance requirements often have simplified maintenance routines. They may incorporate features such as easy-to-access lubrication points, quick-release pins, or self-adjusting mechanisms. These features simplify the maintenance process, making it more efficient and less time-consuming.
  • Enhanced Operational Efficiency: A drive chain with low maintenance requirements allows for continuous operation with minimal interruptions for maintenance. This enhances overall operational efficiency, as production processes can run for longer periods without the need for frequent stops or maintenance-related downtime.

It is important to note that even drive chains with low maintenance requirements still require periodic inspections to ensure proper functioning and detect any signs of wear or damage. However, the intervals between maintenance tasks are extended compared to traditional drive chains, resulting in improved operational efficiency and cost savings.

By utilizing drive chains with low maintenance requirements, industrial operators can benefit from reduced downtime, cost savings, increased reliability, extended chain life, improved safety, simplified maintenance routines, and enhanced operational efficiency in their applications.

drive chain

What are the benefits of using a silent drive chain?

Using a silent drive chain, also known as a noise-reduced or low-noise chain, offers several benefits compared to standard drive chains. Here is a detailed explanation of the benefits of using a silent drive chain:

  • Noise Reduction: The primary benefit of a silent drive chain is its ability to reduce noise during operation. Silent chains are designed with specialized features that minimize vibration and noise generation, resulting in quieter operation compared to standard chains. This is particularly advantageous in applications where noise reduction is critical, such as in residential areas, offices, or noise-sensitive environments.
  • Smooth Operation: Silent drive chains are engineered to provide smoother operation with reduced friction and vibration. This results in improved overall system performance, reduced wear on components, and enhanced efficiency.
  • Improved Performance: By reducing noise, vibration, and chain backlash, silent drive chains can help improve the performance and accuracy of the driven system. They minimize the risk of unwanted oscillations or inaccuracies, ensuring precise and reliable power transmission.
  • Extended Service Life: The reduced friction and vibration in a silent drive chain contribute to less wear and stress on the chain and associated components. This can result in an extended service life compared to standard chains, reducing the frequency of replacements and maintenance requirements.
  • High-Speed Capability: Silent drive chains are designed to operate at high speeds without compromising performance or generating excessive noise. This makes them suitable for applications that require high-speed power transmission, such as machinery, conveyors, or automation systems.
  • Reliability: Silent drive chains maintain the same reliability and durability as standard chains. They are designed to withstand demanding operating conditions, provide high load-carrying capacity, and resist wear, fatigue, and corrosion.

The use of silent drive chains is particularly beneficial in applications where noise reduction, smooth operation, precise control, and extended service life are important considerations. It is important to select the appropriate silent chain type, size, and material based on the specific application requirements for optimal performance and noise reduction.

China Professional 525 525h Motorcycle Drive Roller Chain  China Professional 525 525h Motorcycle Drive Roller Chain
editor by CX 2024-04-24

China Professional Hardened Tooth Surface C45 Sea/Plywood Case Industrial Chain Sprocket Sprockets

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

Detailed Photos:

Company Profile:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: C45
Customization:
Available

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Customized Request

wheel sprocket

Factors Affecting the Efficiency of a wheel sprocket Setup

Several factors can influence the efficiency of a wheel sprocket system in power transmission and motion control applications. These factors should be carefully considered and optimized to ensure the system’s overall effectiveness and performance:

  • 1. Friction: Friction between the wheel, sprocket, and the chain or belt can lead to energy losses. Using high-quality materials and lubrication can help reduce friction and improve efficiency.
  • 2. Alignment: Proper alignment between the wheel and the sprocket is critical. Misalignment can cause increased wear, noise, and reduced efficiency. Regular maintenance and alignment checks are essential.
  • 3. Tension: The correct tension in the chain or belt is crucial for efficient power transmission. Too loose or too tight tension can lead to performance issues and premature wear.
  • 4. Material and Design: The choice of materials for the wheel sprocket, as well as their design, can impact efficiency. High-quality materials and well-engineered components reduce wear and improve overall system performance.
  • 5. Load Distribution: Uneven load distribution across the wheel sprocket can lead to localized wear and decreased efficiency. Ensuring proper load distribution helps maintain uniform wear and power transmission.
  • 6. Environmental Factors: Harsh environmental conditions, such as dust, moisture, and extreme temperatures, can affect the efficiency of the system. Choosing suitable materials and implementing protective measures can mitigate these effects.
  • 7. Maintenance: Regular maintenance, including lubrication, inspection, and timely replacement of worn components, is vital for the long-term efficiency of the system.
  • 8. Speed and Torque: The operating speed and torque requirements of the application should be considered when selecting the appropriate wheel sprocket size and specifications.
  • 9. Chain or Belt Type: Different types of chains or belts, such as roller chains, silent chains, or toothed belts, have varying efficiencies. Choosing the right type for the specific application is crucial.
  • 10. System Integration: The wheel sprocket system should be integrated correctly with other components in the machinery to ensure smooth operation and minimal energy losses.

By carefully considering and optimizing these factors, it is possible to improve the efficiency of the wheel sprocket system, leading to reduced energy consumption, less wear and tear, and overall better performance.

wheel sprocket

Special Considerations for Using a wheel sprocket System in Off-Road Vehicles

Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:

  1. Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
  2. Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
  3. Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
  4. Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
  5. Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
  6. Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
  7. Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
  8. Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
  9. Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.

By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.

wheel sprocket

Choosing the Right Size of Sprocket to Match a Wheel

Choosing the correct size of sprocket to match a wheel is essential for ensuring efficient power transmission and proper functionality of a mechanical system. Here are the steps to help you choose the right size of sprocket:

1. Determine the Pitch Diameter of the Wheel:

Measure the diameter of the wheel from the center to the point where the teeth of the sprocket will engage with the wheel. This measurement is known as the pitch diameter of the wheel.

2. Identify the Desired Gear Ratio:

Determine the gear ratio you want to achieve for your application. The gear ratio is the ratio of the number of teeth on the sprocket to the number of teeth on the wheel and determines the speed and torque output.

3. Calculate the Number of Teeth on the Sprocket:

Once you have the pitch diameter of the wheel and the desired gear ratio, you can calculate the number of teeth on the sprocket using the formula:

Number of Teeth on Sprocket = (Desired Gear Ratio) * (Number of Teeth on Wheel)

4. Select a Standard Sprocket Size:

Based on the calculated number of teeth on the sprocket, choose a standard sprocket size that comes closest to the calculated value. Sprockets are available in various tooth counts, and you may need to choose the nearest size available.

5. Consider Chain Compatibility:

If you are using a chain drive system, ensure that the selected sprocket is compatible with the chain you plan to use. The chain pitch (distance between the centers of adjacent roller pins) should match the pitch of the sprocket.

6. Verify Center Distance:

Check that the center distance between the wheel and the sprocket is appropriate for your application. The center distance is the distance between the centers of the wheel and the sprocket and should be set to achieve the desired tension and alignment of the chain or belt.

7. Consider the Material and Tooth Profile:

Select a sprocket material suitable for your application, such as steel, stainless steel, or plastic, based on factors like load, environment, and operating conditions. Additionally, consider the tooth profile (standard or custom) to ensure smooth engagement with the chain or belt.

By following these steps and considering the specific requirements of your machinery and mechanical system, you can choose the right size of sprocket to match your wheel and achieve optimal performance and longevity of the system.

China Professional Hardened Tooth Surface C45 Sea/Plywood Case Industrial Chain Sprocket Sprockets  China Professional Hardened Tooth Surface C45 Sea/Plywood Case Industrial Chain Sprocket Sprockets
editor by Dream 2024-04-24

China high quality CZPT Motorcycle Spare Parts Motorcycle Driving Chain and Sprocket for Honda Cg125I

Product Description

Yamamoto Motorcycle Spare Parts Motorcycle Driving Chain and Sprocket For HONDA CG  CG125I


We can offer all the motorcycle parts and scooter parts, please feel free to contact us if you are interested in any of the items, we’ll quote the best prices with high quality. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Brake Plate Disc
Material: Aluminium Alloy/Aluminum
Certification: CCC, ISO9001:2000, CE
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Compatibility of Chain Sprockets with Wheels

In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:

  • Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
  • Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
  • Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
  • Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
  • Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
  • Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.

It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

  1. Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
  2. Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
  3. Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
  4. Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
  5. Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
  6. Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

  • Use high-quality components from reputable suppliers.
  • Ensure proper lubrication with appropriate lubricants.
  • Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
  • Follow manufacturer guidelines for chain or belt tensioning.
  • Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China high quality CZPT Motorcycle Spare Parts Motorcycle Driving Chain and Sprocket for Honda Cg125I  China high quality CZPT Motorcycle Spare Parts Motorcycle Driving Chain and Sprocket for Honda Cg125I
editor by Dream 2024-04-23