Tag Archives: chain conveyor conveyor

China manufacturer Drag Conveyor Chain and Sprocket

Product Description

drag conveyor chain and sprocket

Introduction
Horizontal scraper chain conveyor is bulk material conveying equipment, which consists of head section with driving device, middle casing, tail section, tension device, as well as scraper chains. MS buried scraper conveyor is widely used in cement plant, coal, metallurgy, mining, light, construction, chemical, grain, power industries etc.

Advantages and Features
1.Totally enclosed structure, without pollution, environmental friendly.
2.Simple structure, convenient installation and maintenance.
3.Horizontal or slightly inclined transport, angle can be from 0° to 30°.
4.Multiple material feeding point and discharging point according to requirement.
5. Trough width can be 160-500mm to meet different material types and capacity.
6. Kinds of scraper chain, to meet different types of material.
7. Conveying distance is up to 80m with material temperature lower than 120ºC.
8. With screw take-up device, can take-up itself automatically, to avoid chain take off.
9. Reducer motor brand can be can be domestic or imported: Tailong,SEW,Siemens etc.
10.Can be disassemble into several sections, save space during transportation.

Technical Parameter:
 

Scraper Conveyor Technical Performance
Type MS16 MS20 MS25 MS32 MS40
Trough Width 160 200 250 320 400
Allowed Material Density Range 0.2-2.5t/m³
Max.Conveying Distance 120m
Conveying Capacity speed m/s 0.16 0.16 0.16 0.16 0.16
capacity m³/h 15 23 36 59 83
speed m/s 0.2 0.2 0.2 0.2 0.2
capacity  m³/h 18 29 45 74 104
speed m/s 0.25 0.25 0.25 0.25 0.25
capacity  m³/h 23 36 56 92 130
speed m/s 0.32 0.32 0.32 0.32 0.32
capacity  m³/h 29 46 72 118 166

Selection Conditions 

♦Material to be processed: _____ ♦Max. granule size of the feeding material: ____mm
♦Handling capacity (Ps. It means the total ♦Percentage of Max. granule in material:_________%
material capacity feeding from the inlet): _____t/h ♦Upstream equipment (Ps. It means what kind of
♦Bulk Density: _____t/m3 equipment is used to feed the material): _____
♦Conveying distance(distance  between  ♦Downstream equipment (Ps. It means what kind of
 inlet and outlet):__________m equipment is used to discharge the material): _____
♦Material size:____mm ♦Installation form is horizontal or inclined : ________;
♦Material temperature: _______ ºC If it is inclined,what is the inclined degree________° 
♦Water content:____% ♦Working power supply: _____V ______HZ 
♦Material is corrosive or not: ____ (Ps. Yes or No)  

We mainly provide the following equipments :

Vibrating Screen Rotary vibrating screen
Ultrasonic vibrating screen
Gyratory screen
Trommel screen
Linear vibrating screen
Circular vibrating screen
Dewatering screen
Vibrating feeder
Belt Conveyor Belt conveyor
Sidewall belt conveyor
Portable belt conveyor
Shuttle conveyor
Tripper
Bucket Elevator Efficient bucket elevator
Belt bucket elevator
Ring chain bucket elevator
Plate chain bucket elevator
Cement bucket elevator
Silo bucket elevator
Screw Conveyor U-type screw conveyor
Cement screw conveyor
Pipe screw conveyor
Scraper Conveyor Horizontal scraper chain conveyor
Incline scraper chain conveyor
Grain scraper chain conveyor

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Structure: Chain Conveyor
Material: Carbon Steel
Material Feature: Oil Resistant, Heat Resistant, Fire Resistant
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Condition: New
Model: Ms
Samples:
US$ 9900/Set
1 Set(Min.Order)

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Customization:
Available

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Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Noise and Vibration in wheel sprocket Configurations

In a wheel sprocket configuration, noise and vibration levels can vary depending on several factors:

  1. Quality of Components: The quality of the wheel sprocket components can significantly impact noise and vibration. Well-manufactured and precisely engineered components tend to produce less noise and vibration.
  2. Lubrication: Proper lubrication of the sprocket teeth and chain or belt can reduce friction, which in turn helps minimize noise and vibration.
  3. Alignment: Correct alignment between the wheel sprocket is crucial. Misalignment can lead to increased noise and vibration as the components may not mesh smoothly.
  4. Tension: Maintaining the appropriate tension in the chain or belt is essential. Insufficient tension can cause the chain to slap against the sprocket teeth, resulting in noise and vibration.
  5. Speed and Load: Higher speeds and heavier loads can lead to increased noise and vibration levels in the system.
  6. Wear and Damage: Worn-out or damaged components can create irregularities in motion, leading to increased noise and vibration.

To reduce noise and vibration in a wheel sprocket setup:

  • Use high-quality components from reputable suppliers.
  • Ensure proper lubrication with appropriate lubricants.
  • Regularly inspect and maintain the system to detect any misalignment, wear, or damage.
  • Follow manufacturer guidelines for chain or belt tensioning.
  • Consider using vibration-damping materials or mounting methods if necessary.

Minimizing noise and vibration not only improves the comfort and safety of the machinery but also extends the life of the components by reducing wear and fatigue.

wheel sprocket

Advantages of Using a wheel sprocket Configuration

Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:

1. Efficient Power Transmission:

The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.

2. Versatility:

Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.

3. Compact Design:

The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.

4. Precise Speed Control:

By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.

5. High Torque Capacity:

wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.

6. Smooth and Quiet Operation:

When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.

7. Easy Installation and Maintenance:

Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.

8. Suitable for High-Speed Applications:

wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.

In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.

China manufacturer Drag Conveyor Chain and Sprocket  China manufacturer Drag Conveyor Chain and Sprocket
editor by Dream 2024-05-15

China high quality Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket

Product Description

Product Parameters

Company Profile

-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.

Production Capacity Equipment

-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

Product Advantages

HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.
 

Certifications

-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels  Market Continues to Develop!

International Exhibition

CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

 

We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
 

We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!

Related Products:

RFQ:
1. Are you manufacturer or trade Company?
    We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
    T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
    Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
    We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
   Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
   Yes, OEM is available. We have professional designers to help you design.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: 50/60/160/200
Gear Position: Internal Gear
Samples:
US$ 10.99/Piece
1 Piece(Min.Order)

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Sprocket Samples
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

How to Identify and Troubleshoot Common Issues with Wheels and Sprockets

Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:

  • Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
  • Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
  • Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
  • Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
  • Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
  • Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
  • Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
  • Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.

By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

  1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
  2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
  3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
  4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
  5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
  6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
  7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
  8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
  9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Can a wheel sprocket System be Used in Bicycles and Other Vehicles?

Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.

The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.

The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.

Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.

The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.

China high quality Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket  China high quality Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket
editor by Dream 2024-05-14

China OEM Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

 

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

Related products:

 

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If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

 

Company Information:

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

  • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
  • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
  • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
  • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
  • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Types of Sprockets Used with Wheels

In mechanical systems, sprockets are toothed wheels that mesh with a chain or a belt to transmit rotational motion and power. There are several types of sprockets used with wheels, each designed for specific applications:

1. Roller Chain Sprockets:

These are the most common type of sprockets used with wheels and are designed to work with roller chains. Roller chain sprockets have teeth that match the profile of the chain’s rollers, ensuring smooth engagement and reducing wear on both the sprocket and the chain. They are widely used in bicycles, motorcycles, and industrial machinery.

2. Silent Chain Sprockets:

Also known as inverted-tooth chain sprockets, these sprockets are designed to work with silent chains. Silent chains are toothed chains that run quietly and smoothly, making them ideal for applications where noise reduction is essential, such as timing drives in engines and automotive systems.

3. Timing Belt Sprockets:

Timing belt sprockets are used with timing belts to ensure precise synchronization between the crankshaft and camshaft in internal combustion engines. They have specially designed teeth that fit the profile of the timing belt, allowing for accurate timing and smooth motion.

4. Idler Sprockets:

Idler sprockets are used to guide and tension chains or belts in a system. They do not transmit power themselves but play a crucial role in maintaining proper tension and alignment, which is essential for efficient power transmission and to prevent chain or belt slack.

5. Weld-On Sprockets:

Weld-on sprockets are designed to be welded directly onto a wheel hub or shaft, providing a secure and permanent attachment. They are commonly used in industrial machinery and equipment.

6. Double-Single Sprockets:

Double-single sprockets, also known as duplex sprockets, have two sets of teeth on one sprocket body. They are used when two separate chains need to be driven at the same speed and with the same sprocket ratio, often found in heavy-duty applications and conveyor systems.

7. Taper-Lock Sprockets:

Taper-lock sprockets are designed with a taper and keyway to provide a secure and easy-to-install connection to the shaft. They are widely used in power transmission systems, where sprocket positioning and removal are frequent.

Each type of sprocket is selected based on the specific application’s requirements, chain or belt type, and the desired performance characteristics. Proper selection and maintenance of sprockets are essential for ensuring efficient power transmission and extending the life of the entire system.

China OEM Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China OEM Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by Dream 2024-05-13

China Good quality Industrial Agricultural Roller Chain Steel Stainless Transmission Carbon Heavy Duty Conveyor Customized Link Chain

Product Description

Simplex stainless 304 Roller Chain (08B-1, 24B-1)
 

The most commonly used chain is roller chain or as it is also known transmission chain. These are the simplest chain drives, Used mainly for transmitting power. Can be supplied from 3mm pitch up to 4″ pitch in either mild steel or stainless steel.

 

DIN/ISO
Chain No.
Pitch Roller
Diameter
 
Width Between
Inner Plates
 
Pin Diameter
 
Pin Length
 
Inner Plate depth
 
Plate thick
ness
 
Ultimate
Tensile
Strength
 
Average
Tensile
Strength
Weight Per Meter
 
Mm mm mm mm mm mm mm mm kN/LB kN Kg/m
04B-1 6.000 4.00 2.80 1.85 6.80 7.80 5.00 0.60 3.0/682 3.2 0.11
05B-1 8.000 5.00 3.00 2.31 8.20 8.90 7.10 0.80 5.0/1136 5.9 0.20
*06B-1 9.525 6.35 5.72 3.28 13.15 14.10 8.20 1.30 9.0/2045 10.4 0.41
08B-1 12.700 8.51 7.75 4.45 16.70 18.20 11.80 1.60 18.0/4091 19.40 0.69
10B-1 15.875 10.16 9.65 5.09 19.50 20.90 14.70 1.70 22.4/5091 27.50 0.93
12B-1 19.050 12.07 11.68 5.72 22.50 24.2 16.00 1.85 29.0/6591 32.20 1.15
16B-1 25.400 15.88 17.02 8.28 36.10 37.4 21.00 4.15/3.1 60.0/13636 72.80 2.71
20B-1 31.750 19.05 19.56 10.19 41.30 45.0 26.40 4.5/3.5 95.0/21591 106.7 3.70
24B-1 38.100 25.40 25.40 14.63 53.40 57.80 33.20 6.0/4.8 160.0/36364 178.0 7.10
28B-1 44.450 27.94 30.99 15.90 65.10 69.50 36.70 7.5/6.0 200.0/45455 222.0 8.50
32B-1 50.800 29.21 30.99 17.81 66.00 71.0 42.00 7.0/6.0 250.0/56818 277.5 10.25
40B-1 63.50 39.37 38.10 22.89 82.20 89.2 52.96 8.5/8.0 355.0/80682 394.0 16.35
48B-1 76.20 48.26 45.72 29.24 99.10 107.0 63.80 12.0/10.0 560.0/127272 621.6 25.00
56B-1 88.90 53.98 53.34 34.32 114.60 123.0 77.80 13.5/12.0 850.0/193180 940.0 35.78
*Bushing chain: d1 in the table indicate the external diameter of bushing
 

We own the sophisticated equipment and the advanced technology, such as: 
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist

Company Detail:

GOODLUCK TRANSMISSION is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,conveyor chain,stainless steel chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.  

 

Welcome contact for more detail.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain
Material: Stainless steel
Surface Treatment: Polishing
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Pls contact with Sellers
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

What are the benefits of using an anti-corrosion coating on a transmission chain?

Using an anti-corrosion coating on a transmission chain offers several benefits. Here’s a detailed explanation:

1. Enhanced Durability: Corrosion is a common enemy of metal components, and transmission chains are no exception. Applying an anti-corrosion coating forms a protective barrier that shields the chain from corrosive elements, such as moisture, chemicals, and environmental factors. This helps to prevent rust and corrosion, increasing the chain’s lifespan and overall durability.

2. Improved Performance: Corrosion can negatively impact the performance of a transmission chain. It can cause surface irregularities, increase friction, and lead to premature wear and tear. By using an anti-corrosion coating, the chain’s surfaces remain smooth and intact, reducing friction and maintaining optimal performance. This results in smoother operation, reduced energy loss, and improved efficiency.

3. Cost Savings: Corrosion can lead to chain failure and the need for frequent replacements, which can be costly. By applying an anti-corrosion coating, the chain’s resistance to corrosion is significantly improved, reducing the likelihood of premature failure. This translates to cost savings by extending the chain’s lifespan and minimizing maintenance and replacement expenses.

4. Increased Reliability: A transmission chain that is protected against corrosion is more reliable in demanding operating environments. It can withstand exposure to harsh conditions, such as high humidity, extreme temperatures, or chemical exposure, without compromising its performance. This increased reliability ensures that the chain can continue to function effectively, minimizing downtime and improving productivity.

5. Maintenance Simplification: An anti-corrosion coating reduces the maintenance requirements for a transmission chain. With a corrosion-resistant surface, the chain is less prone to debris buildup, sticking, or binding. This simplifies the cleaning and lubrication processes, saving time and effort in maintenance tasks.

6. Versatility: The application of an anti-corrosion coating allows transmission chains to be used in a wide range of environments and industries. Whether it’s outdoor equipment, marine applications, or corrosive chemical environments, the coating provides protection against corrosion, expanding the chain’s versatility and usability.

It’s important to choose the right type of anti-corrosion coating based on the specific operating conditions and requirements of the transmission chain. Consulting with experts or manufacturers can provide further guidance on selecting the most suitable coating for optimal protection and performance.

transmission chain

What are the advantages of using a flame-retardant transmission chain?

Flame-retardant transmission chains offer specific benefits in certain applications where fire safety is a concern. Here’s a detailed answer to the question:

1. Fire Protection: The primary advantage of using a flame-retardant transmission chain is enhanced fire protection. These chains are designed with materials and coatings that have high resistance to ignition and flame spread. In the event of a fire, they help to minimize the risk of the chain contributing to the spread of flames.

2. Safety: Flame-retardant transmission chains contribute to overall safety in environments where fire hazards are present. By reducing the flammability of the chain, they help prevent the chain from igniting or sustaining a fire, protecting personnel and property.

3. Compliance with Fire Regulations: In industries or applications where fire safety regulations are stringent, using flame-retardant transmission chains ensures compliance with these requirements. It helps to meet the necessary standards and regulations for fire prevention and protection.

4. Extended Escape Time: In situations where personnel may need to evacuate quickly during a fire, flame-retardant transmission chains can provide valuable additional time for safe evacuation. By resisting ignition and flame propagation, they help maintain structural integrity and delay the spread of fire.

5. Property Protection: Flame-retardant transmission chains help protect valuable equipment, machinery, and assets from fire damage. By reducing the risk of the chain catching fire, they minimize the potential for equipment failure and subsequent loss or damage.

It’s important to note that flame-retardant transmission chains may have specific design considerations and limitations. They are typically used in applications where fire safety is critical, such as in transportation systems, aerospace, mining, and other industries where the risk of fire is high. Selecting the appropriate flame-retardant chain requires considering the specific requirements of the application and ensuring compliance with relevant fire safety standards and regulations.

transmission chain

What are the main differences between standard and heavy-duty transmission chains?

Standard and heavy-duty transmission chains are designed to meet different load and performance requirements. Here are the main differences between these two types:

  • Load Capacity: Heavy-duty transmission chains are built to handle higher loads and provide greater strength compared to standard chains. They are designed to withstand heavier and more demanding applications.
  • Construction: Heavy-duty transmission chains are typically constructed with thicker plates, larger pins, and stronger components to enhance their durability and load-carrying capacity.
  • Size: Heavy-duty transmission chains are often larger in size compared to standard chains to accommodate the increased load requirements.
  • Weight: Due to their robust construction, heavy-duty transmission chains tend to be heavier than standard chains.
  • Durability: Heavy-duty chains are engineered to have greater wear resistance, fatigue resistance, and overall durability to withstand harsh operating conditions and prolonged usage.
  • Applications: Standard transmission chains are suitable for lighter-duty applications where moderate loads are involved, such as light machinery, conveyors, and small equipment. Heavy-duty transmission chains, on the other hand, are designed for heavy machinery, industrial equipment, mining applications, and other demanding environments.

It’s important to consider the specific requirements of your application, including load capacity, operating conditions, and expected lifespan, to determine whether a standard or heavy-duty transmission chain is the right choice.

China Good quality Industrial Agricultural Roller Chain Steel Stainless Transmission Carbon Heavy Duty Conveyor Customized Link Chain  China Good quality Industrial Agricultural Roller Chain Steel Stainless Transmission Carbon Heavy Duty Conveyor Customized Link Chain
editor by CX 2024-05-13

China best Drop Forged Scraper Conveyor Chain for Chain Conveyor System

Product Description

Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Conveyor System
Type: Conveyor
Surface: Self Colored, Zinc Plated,Blacken
Process: Forging
Transport Package: Plywood Case.
Specification: ISO
Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several considerations should be taken into account to ensure optimal performance and longevity in corrosive environments. Here are the key factors to consider:

– Material Selection:

Choose a conveyor chain material that is resistant to the specific corrosive agents present in the environment. Stainless steel, plastic, and special coatings such as zinc or nickel plating are commonly used for their corrosion resistance properties.

– Corrosion Resistance Ratings:

Review the corrosion resistance ratings of different chain materials and coatings. Look for industry standards such as ASTM or ISO ratings that indicate the material’s resistance to specific corrosive substances or environmental conditions.

– Environmental Factors:

Consider the specific environmental factors that contribute to corrosion, such as humidity, temperature, presence of chemicals or solvents, and exposure to saltwater or acids. Evaluate how these factors may impact the chain’s corrosion resistance requirements.

– Coating or Surface Treatment:

If using a metal chain, consider applying additional coatings or surface treatments to enhance its corrosion resistance. Options may include electroplating, powder coating, or using specialized anti-corrosion coatings.

– Compatibility with Cleaning Methods:

Ensure that the selected chain material is compatible with the cleaning methods and chemicals used in the application. Some corrosive-resistant materials may require specific cleaning procedures to maintain their performance and longevity.

– Operational Considerations:

Take into account the load capacity, speed, and operational requirements of the conveyor system. Ensure that the corrosion-resistant chain can withstand the mechanical stresses and operational demands without compromising its corrosion resistance properties.

– Cost-Effectiveness:

Weigh the initial cost and long-term benefits of using a corrosion-resistant conveyor chain. While corrosion-resistant materials may have a higher upfront cost, they can significantly reduce maintenance, replacement, and downtime costs associated with corrosion-related failures.

By considering these factors, you can select a corrosion-resistant conveyor chain that is well-suited for the specific corrosive environment, ensuring reliable and durable performance in applications such as chemical processing, food production, wastewater treatment, or outdoor environments.

conveyor

How does a conveyor chain handle different types of materials?

A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:

1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.

2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.

3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.

4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.

5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.

6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.

Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.

conveyor

What are the different types of conveyor chains?

There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:

  • Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
  • Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
  • Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
  • Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
  • Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.

These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.

China best Drop Forged Scraper Conveyor Chain for Chain Conveyor System  China best Drop Forged Scraper Conveyor Chain for Chain Conveyor System
editor by CX 2024-05-13

China best Bucket Elevator Transmission Chain Conveyor Bucket Chain Nse100

Product Description

HangZhou HAYING TECHNOLOGY INDUSTRIES CO., LTD

We are a research and development production, distribution in 1 of the business enterprises. The main production of Marine anchor chain and hoist ring chain, hoist chain and various accessories.

Founded in 1965, has been producing Marine anchor chain (13-46) and elevator ring chain (13-30), plate chain and various types of machine accessories. Also distributes Japanese standard, American standard, German standard series chain, sprocket, can be processed according to the user’s drawing.

Products are widely used in agricultural machinery, lifting platform, food machinery, metallurgical machinery, mining machinery, engineering machinery, road construction machinery, CNC machinery and other industries.

Our high-quality products have won the recognition of the majority of users, the current products are not only sold to more than 30 provinces and cities in the country, but also exported to many countries in Asia, Europe and America.

Our company has a complete and scientific quality management system, we regard quality as the core element of the long-term development of enterprises. And has a mature production technology, good service attitude of the team. We will continue to strengthen the technology research and development and manufacturing capabilities of high-end products, and continue to introduce products with market competitiveness to meet the needs of our customers.

Product Description
Large conveying capacity: conveying capacity up to 100m3/h

Long service life: The high strength wear-resistant chain made of alloy steel by advanced heat treatment means can ensure the service life of the conveyor chain for 3-5 years under normal continuous use

Wide lifting range: it can not only lift powder and granular materials, but also lift large grinding materials and materials with temperatures up to 200ºC

High lifting height: under the rated conveying capacity, the lifting height can reach 50m. Materials with high humidity and strong viscosity should not be selected

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Iron
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Heat Resistant
Transport Package: Wooden Box
Customization:
Available

|

Customized Request

transmission chain

Can transmission chains be used in marine or offshore applications?

Yes, transmission chains can be used in marine or offshore applications. Here’s a detailed answer to the question:

1. Corrosion Resistance: Transmission chains used in marine or offshore applications are typically made from materials that offer high corrosion resistance, such as stainless steel or specially coated chains. These chains are designed to withstand the corrosive effects of s altwater, moisture, and other harsh environmental conditions.

2. Sealing and Protection: In marine or offshore environments, transmission chains are often equipped with additional sealing and protection measures. This can include seals, covers, or special coatings that provide an extra layer of defense against water, debris, and contaminants.

3. High Load Capacity: Marine and offshore applications often involve heavy-duty operations, such as lifting or pulling heavy loads. Transmission chains used in these applications are designed to handle high loads and provide reliable power transmission.

4. Resistance to Harsh Conditions: Marine and offshore environments can be challenging, with factors like high humidity, extreme temperatures, and exposure to s altwater and abrasive substances. Transmission chains for these applications are engineered to withstand these harsh conditions and maintain their performance and durability.

5. Compliance with Industry Standards: Transmission chains used in marine or offshore applications may need to meet specific industry standards and regulations. These standards ensure that the chains are suitable for the demanding conditions and safety requirements of the marine and offshore industries.

It’s important to select transmission chains specifically designed for marine or offshore applications to ensure reliable and long-lasting performance. Consulting with experts in the field and following manufacturer guidelines for installation, maintenance, and inspection is essential to maximize the effectiveness and lifespan of the transmission chains in these environments.

transmission chain

How does the choice of lubrication method impact the performance of a transmission chain?

The choice of lubrication method plays a crucial role in the performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Proper lubrication ensures a thin film of lubricant between the moving parts of the transmission chain, reducing friction and minimizing wear. This helps to maintain the integrity of the chain’s components, such as pins, rollers, and bushings, by preventing metal-to-metal contact and reducing surface damage.

2. Heat Dissipation: Lubrication helps in dissipating heat generated during the operation of the transmission chain. By reducing friction and providing a cooling effect, the lubricant helps to prevent overheating, which can lead to premature wear, deformation, or failure of the chain.

3. Corrosion Protection: Lubricants often contain additives that offer corrosion protection to the transmission chain. These additives create a protective barrier against moisture, chemicals, and other corrosive elements, preventing rust formation and maintaining the chain’s performance in corrosive environments.

4. Noise Reduction: Adequate lubrication reduces the noise generated by the movement of the transmission chain. The lubricant acts as a cushion between the contacting surfaces, dampening vibrations and minimizing the noise levels produced during operation. This contributes to a quieter and smoother chain operation.

5. Extended Lifespan: Proper lubrication helps to extend the lifespan of the transmission chain. By reducing friction, wear, and the accumulation of debris, lubrication minimizes the stress on the chain’s components, resulting in improved durability and reduced likelihood of premature failure.

6. Operational Efficiency: A well-lubricated transmission chain operates with higher efficiency. With reduced friction, the chain experiences less power loss, enabling more effective power transmission. This leads to improved overall system efficiency, reduced energy consumption, and lower operating costs.

7. Contamination Prevention: Lubrication acts as a barrier, preventing contaminants, such as dust, dirt, and debris, from entering the chain’s components. This helps to maintain the cleanliness of the chain, reducing the risk of abrasive wear and preserving the integrity of its parts.

It’s important to consider the specific operating conditions, such as temperature, speed, load, and environment, when selecting the lubrication method for a transmission chain. Factors such as the viscosity, temperature range, and compatibility of the lubricant with the chain material should be taken into account to ensure optimal lubrication performance.

transmission chain

What are the benefits of using a self-lubricating transmission chain?

A self-lubricating transmission chain, also known as a maintenance-free chain, offers several advantages in various applications. Here are the key benefits:

  • Reduced Maintenance: Self-lubricating chains eliminate the need for regular manual lubrication, reducing maintenance time and costs. They are designed with built-in lubrication systems that continuously release lubricant as needed, ensuring optimal chain performance.
  • Extended Chain Life: The consistent and controlled lubrication provided by self-lubricating chains helps reduce friction, wear, and corrosion, thereby extending the chain’s operational life. This results in improved reliability and reduced downtime.
  • Enhanced Efficiency: Self-lubricating chains maintain their lubrication over an extended period, promoting smooth and efficient power transmission. This helps to minimize power losses and maximize the overall efficiency of the system.
  • Cleaner Environment: Since self-lubricating chains release lubricant only when necessary, there is less chance of excess lubrication accumulating and contaminating the surrounding environment. This makes them suitable for applications where cleanliness is crucial, such as food processing, pharmaceuticals, and cleanroom environments.
  • Consistent Performance: The self-lubricating feature ensures a constant and reliable supply of lubrication to critical areas of the chain, even in challenging operating conditions. This helps to maintain consistent performance and reduce the risk of premature chain failure.
  • Application Versatility: Self-lubricating chains are available in various sizes and configurations, making them suitable for a wide range of applications. They can be used in industries such as automotive, packaging, material handling, and automation.

By choosing a self-lubricating transmission chain, you can enjoy the benefits of reduced maintenance, extended chain life, improved efficiency, a cleaner environment, consistent performance, and versatility in application.

China best Bucket Elevator Transmission Chain Conveyor Bucket Chain Nse100  China best Bucket Elevator Transmission Chain Conveyor Bucket Chain Nse100
editor by CX 2024-05-09

China Professional Bucket Elevator Transmission Chain Conveyor Bucket Chain Ds400

Product Description

HangZhou HAYING TECHNOLOGY INDUSTRIES CO., LTD

We are a research and development production, distribution in 1 of the business enterprises. The main production of Marine anchor chain and hoist ring chain, hoist chain and various accessories.

Founded in 1965, has been producing Marine anchor chain (13-46) and elevator ring chain (13-30), plate chain and various types of machine accessories. Also distributes Japanese standard, American standard, German standard series chain, sprocket, can be processed according to the user’s drawing.

Products are widely used in agricultural machinery, lifting platform, food machinery, metallurgical machinery, mining machinery, engineering machinery, road construction machinery, CNC machinery and other industries.

Our high-quality products have won the recognition of the majority of users, the current products are not only sold to more than 30 provinces and cities in the country, but also exported to many countries in Asia, Europe and America.

Our company has a complete and scientific quality management system, we regard quality as the core element of the long-term development of enterprises. And has a mature production technology, good service attitude of the team. We will continue to strengthen the technology research and development and manufacturing capabilities of high-end products, and continue to introduce products with market competitiveness to meet the needs of our customers.

Product Description
Large conveying capacity: conveying capacity up to 100m3/h

Long service life: The high strength wear-resistant chain made of alloy steel by advanced heat treatment means can ensure the service life of the conveyor chain for 3-5 years under normal continuous use

Wide lifting range: it can not only lift powder and granular materials, but also lift large grinding materials and materials with temperatures up to 200ºC

High lifting height: under the rated conveying capacity, the lifting height can reach 50m. Materials with high humidity and strong viscosity should not be selected

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Iron
Structure: Welded Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Heat Resistant
Transport Package: Wooden Box
Customization:
Available

|

Customized Request

transmission chain

What are the advantages of using a modular transmission chain?

A modular transmission chain offers several advantages in various applications. Here’s a detailed answer to the question:

1. Flexibility: Modular transmission chains are designed with interchangeable components, allowing for easy customization and adaptability. The modular nature of these chains enables quick assembly and disassembly, making them ideal for applications that require frequent adjustments or modifications.

2. Easy Maintenance: Modular chains often have removable pins or links, which simplifies maintenance tasks such as cleaning, lubrication, and inspection. This feature reduces downtime and facilitates routine maintenance, contributing to improved overall equipment efficiency.

3. Enhanced Versatility: With modular chains, it’s possible to add or remove chain links, adjust chain length, or replace specific sections without replacing the entire chain. This versatility enables equipment designers and operators to accommodate changing needs, optimize performance, and reduce costs.

4. Reduced Inventory: The use of modular chains can minimize the need for stocking multiple chain sizes and types. Since modular chains offer flexibility and adjustability, a smaller inventory of chain components can be sufficient to meet various application requirements.

5. Cost-Effective: Modular transmission chains can provide cost savings in terms of maintenance, inventory management, and equipment adaptation. By minimizing downtime, simplifying maintenance tasks, and reducing the need for extensive spare parts, modular chains contribute to overall cost efficiency.

6. Improved Reliability: Modular chains are engineered to deliver reliable performance and withstand demanding operating conditions. The precision design and high-quality materials used in modular chains enhance their resistance to wear, fatigue, and shock loads, resulting in improved equipment reliability and longevity.

7. Customization Options: Manufacturers often offer a range of modular chain accessories, including attachments, guides, and specialized components, allowing for further customization to meet specific application requirements. This enables equipment designers to optimize performance and functionality.

Overall, the advantages of using a modular transmission chain include flexibility, easy maintenance, enhanced versatility, reduced inventory, cost-effectiveness, improved reliability, and customization options. These benefits make modular chains a preferred choice in many industries and applications where adaptability, efficiency, and performance are crucial.

transmission chain

How does the choice of lubrication method impact the performance of a transmission chain?

The choice of lubrication method plays a crucial role in the performance and longevity of a transmission chain. Here’s a detailed answer to the question:

1. Reduced Friction and Wear: Proper lubrication ensures a thin film of lubricant between the moving parts of the transmission chain, reducing friction and minimizing wear. This helps to maintain the integrity of the chain’s components, such as pins, rollers, and bushings, by preventing metal-to-metal contact and reducing surface damage.

2. Heat Dissipation: Lubrication helps in dissipating heat generated during the operation of the transmission chain. By reducing friction and providing a cooling effect, the lubricant helps to prevent overheating, which can lead to premature wear, deformation, or failure of the chain.

3. Corrosion Protection: Lubricants often contain additives that offer corrosion protection to the transmission chain. These additives create a protective barrier against moisture, chemicals, and other corrosive elements, preventing rust formation and maintaining the chain’s performance in corrosive environments.

4. Noise Reduction: Adequate lubrication reduces the noise generated by the movement of the transmission chain. The lubricant acts as a cushion between the contacting surfaces, dampening vibrations and minimizing the noise levels produced during operation. This contributes to a quieter and smoother chain operation.

5. Extended Lifespan: Proper lubrication helps to extend the lifespan of the transmission chain. By reducing friction, wear, and the accumulation of debris, lubrication minimizes the stress on the chain’s components, resulting in improved durability and reduced likelihood of premature failure.

6. Operational Efficiency: A well-lubricated transmission chain operates with higher efficiency. With reduced friction, the chain experiences less power loss, enabling more effective power transmission. This leads to improved overall system efficiency, reduced energy consumption, and lower operating costs.

7. Contamination Prevention: Lubrication acts as a barrier, preventing contaminants, such as dust, dirt, and debris, from entering the chain’s components. This helps to maintain the cleanliness of the chain, reducing the risk of abrasive wear and preserving the integrity of its parts.

It’s important to consider the specific operating conditions, such as temperature, speed, load, and environment, when selecting the lubrication method for a transmission chain. Factors such as the viscosity, temperature range, and compatibility of the lubricant with the chain material should be taken into account to ensure optimal lubrication performance.

transmission chain

What are the main differences between standard and heavy-duty transmission chains?

Standard and heavy-duty transmission chains are designed to meet different load and performance requirements. Here are the main differences between these two types:

  • Load Capacity: Heavy-duty transmission chains are built to handle higher loads and provide greater strength compared to standard chains. They are designed to withstand heavier and more demanding applications.
  • Construction: Heavy-duty transmission chains are typically constructed with thicker plates, larger pins, and stronger components to enhance their durability and load-carrying capacity.
  • Size: Heavy-duty transmission chains are often larger in size compared to standard chains to accommodate the increased load requirements.
  • Weight: Due to their robust construction, heavy-duty transmission chains tend to be heavier than standard chains.
  • Durability: Heavy-duty chains are engineered to have greater wear resistance, fatigue resistance, and overall durability to withstand harsh operating conditions and prolonged usage.
  • Applications: Standard transmission chains are suitable for lighter-duty applications where moderate loads are involved, such as light machinery, conveyors, and small equipment. Heavy-duty transmission chains, on the other hand, are designed for heavy machinery, industrial equipment, mining applications, and other demanding environments.

It’s important to consider the specific requirements of your application, including load capacity, operating conditions, and expected lifespan, to determine whether a standard or heavy-duty transmission chain is the right choice.

China Professional Bucket Elevator Transmission Chain Conveyor Bucket Chain Ds400  China Professional Bucket Elevator Transmission Chain Conveyor Bucket Chain Ds400
editor by CX 2024-05-09

China Standard China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain

Product Description

 General Products      
 Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 Main blank Process for Steel  Casting  
Investment  casting (wax mold made by middle temperature wax) /Precision  casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision  casting;
 
 Blanks Tolerance -Casting  Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
 Applicable Material Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC,  ISO 340-550, 
 
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
 
Stainless Steel:  CF8,  CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
 
 
Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium
 Casting Blank Size  /Dimensions 2 mm-600mm / 0.08inch-24inch  according to customer requirement
 Casting Blank Weight Range from 0.01kg-85kg
 Applicable Machining Process  
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment  
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 
 Applicable Finish Surface  Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
 MOQ For steel casting: 200pcs
For machining: 50pcs
 Lead Time 45days from the receipt date of deposit for China Factory Custom Forging Cheap Scraper Conveyor Chain

 

Our Company

                       ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
                                                                                                   –Branch of CHINAMFG Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
 We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach
                You are welcome to contact us for technical enquiry and business cooperation.

Our Team are a big happy family, we not only supplying products to our customers , but also trying to build more values to our customers’ business by introducing suitable solution or technology to our customers with compromising parts’ function, technologies’ advantage, realization feasibility, cost control and quality reliability.
 

 

With many years experience in this line,we will be trusted by our advantages in competitive price,one-time delivery,prompt response,on-hand engineering support and good after-sales services.

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

If you have demand, please send us an inquiry. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Die Casting Machine Type: Hot Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Auto Parts
Samples:
US$ 4.59/kg
1 kg(Min.Order)

|

Order Sample

As customer required
Customization:
Available

|

Customized Request

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Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

What are the benefits of using stainless steel conveyor chains?

Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:

1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.

2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.

3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.

4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.

5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.

6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.

7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.

Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.

conveyor

What safety precautions should be followed when working with conveyor chains?

Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:

  • Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
  • Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
  • Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
  • Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
  • Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
  • Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
  • Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
  • Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
  • Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.

These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.

China Standard China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain  China Standard China Factory Custom Carbon Steel/Stainless Steel Transmission Industrial Chain Conveyor Chain Sprocket Roller Chain
editor by CX 2024-05-09

China high quality Precision Short Pitch Drive Conveyor Transmission Roller Chain

Product Description

            Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.

Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.

Till  now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.

1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Polishing
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

drive chain

Can a drive chain be used in a renewable energy or solar power application?

Yes, a drive chain can be used in certain renewable energy or solar power applications where reliable and efficient power transmission is required. Here is a detailed explanation:

In renewable energy and solar power systems, various components need to be precisely controlled and aligned to harness and transmit energy efficiently. Drive chains offer several advantages in these applications:

  • Precision Power Transmission: Drive chains provide accurate and reliable power transmission, ensuring the precise movement and synchronization of components in renewable energy systems. They can be used to transmit power from the source, such as solar panels or wind turbines, to generators, converters, or other equipment involved in energy conversion and distribution.
  • Adaptability to Variable Loads: Renewable energy systems often experience variable loads and conditions. Drive chains can accommodate these changes and adjust to the varying power requirements, allowing for efficient power transmission and distribution. They offer flexibility in handling different load profiles and variations, ensuring optimal performance and energy conversion.
  • Robustness and Durability: Drive chains are known for their robustness and durability, making them suitable for renewable energy applications that may involve challenging operating conditions, such as outdoor environments or remote locations. They can withstand environmental factors, temperature variations, and exposure to dust, moisture, or corrosive elements, ensuring reliable operation and long service life.
  • Efficient Power Conversion: Drive chains contribute to efficient power conversion and transmission in renewable energy systems. They minimize energy losses through their high power transmission efficiency, enabling maximum utilization of the generated energy. This results in optimized energy conversion and enhanced overall system efficiency.
  • Versatility in System Design: Drive chains offer flexibility in system design and configuration, allowing for the precise alignment and interconnection of components in renewable energy systems. They can be integrated into various types of machinery and equipment, such as solar tracking systems, wind turbines, or hydroelectric generators, enabling customized solutions for different renewable energy applications.
  • Maintenance and Serviceability: Drive chains are relatively easy to maintain and service compared to some alternative power transmission systems. Regular inspection, lubrication, and tension adjustment can ensure optimal performance and extend the service life of the chain in renewable energy applications. This contributes to reduced downtime and enhanced system availability.

It is important to consider the specific requirements and constraints of the renewable energy or solar power application when selecting a drive chain. Factors such as load capacity, speed capabilities, environmental conditions, and maintenance considerations should be taken into account.

By utilizing drive chains in renewable energy and solar power applications, operators can benefit from precise power transmission, adaptability to variable loads, robustness, efficient power conversion, versatile system design, and ease of maintenance, contributing to reliable and efficient utilization of renewable energy sources.

drive chain

Can a drive chain be used in a food processing or packaging application?

Yes, a drive chain can be used in food processing and packaging applications, provided that certain considerations are taken into account. Here is a detailed explanation:

In food processing and packaging applications, where hygiene, cleanliness, and compliance with food safety regulations are crucial, drive chains offer several benefits:

  • Reliable Power Transmission: Drive chains provide efficient and reliable power transmission, making them suitable for various applications in food processing and packaging machinery, such as conveyors, mixers, filling machines, and labeling equipment.
  • Corrosion Resistance: To ensure compliance with hygiene standards, it is essential to select drive chains made from materials that are resistant to corrosion, such as stainless steel or food-grade plastic. These materials can withstand frequent cleaning, exposure to water, and the corrosive effects of certain food products or cleaning agents.
  • Easy Cleaning and Maintenance: Drive chains designed for food applications often feature smooth surfaces and easy-to-clean designs, minimizing the risk of food buildup or contamination. They can be cleaned using standard cleaning methods and equipment, allowing for efficient sanitation and reducing the chances of foodborne contamination.
  • Compliance with Food Safety Regulations: When using drive chains in food processing or packaging applications, it is essential to ensure compliance with food safety regulations, such as FDA (Food and Drug Administration) guidelines or other relevant standards specific to the industry or region. This includes selecting materials that are approved for food contact and implementing proper cleaning and maintenance procedures.
  • Product Handling: Drive chains can handle various types of food products, including dry goods, packaged items, or even delicate food items, depending on the specific chain design and application requirements. Specialized chains with attachments or gripper systems can be used to securely transport and manipulate food products during processing or packaging.

It is important to work with reputable chain manufacturers or suppliers who offer drive chains specifically designed for food processing and packaging applications. They can provide guidance on chain selection, material compatibility, compliance with food safety regulations, and maintenance practices.

By considering these factors and implementing proper chain selection, installation, cleaning, and maintenance procedures, drive chains can be safely and effectively utilized in food processing and packaging applications while ensuring product quality, hygiene, and compliance with food safety standards.

drive chain

What are the noise and vibration levels associated with a drive chain?

The noise and vibration levels associated with a drive chain can vary depending on several factors, including the type of chain, operating conditions, and maintenance practices. Here’s an explanation:

Noise Levels:

  • Drive chains, especially roller chains, can generate noise during operation. The noise level depends on various factors, such as the chain’s design, speed, tension, lubrication, and the condition of the sprockets.
  • Proper lubrication helps reduce friction and noise generation, while inadequate or dry lubrication can increase noise levels.
  • Other factors, such as misalignment, worn-out components, or loose fittings, can contribute to increased noise levels. Regular inspections and maintenance help identify and address sources of excessive noise.

Vibration Levels:

  • Drive chains can produce vibrations during operation, especially if there are issues such as misalignment, improper tension, or worn-out components.
  • Proper tensioning, alignment, and maintenance practices help minimize vibrations and ensure smooth operation.
  • Excessive vibrations can lead to accelerated wear, reduced chain life, and potential damage to other components.

It’s worth noting that advancements in chain design and manufacturing techniques have resulted in quieter and smoother-running chains. Manufacturers may also offer specialized low-noise or low-vibration chains for applications where noise or vibration reduction is a priority.

To maintain acceptable noise and vibration levels associated with a drive chain, it is important to follow proper maintenance practices, including regular lubrication, tension adjustment, and alignment checks. Additionally, addressing any sources of excessive noise or vibration promptly can help ensure the smooth and efficient operation of the drive chain.

China high quality Precision Short Pitch Drive Conveyor Transmission Roller Chain  China high quality Precision Short Pitch Drive Conveyor Transmission Roller Chain
editor by CX 2024-05-09

China high quality Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts

Product Description

Stainless Steel Short Pitch Conveyor Chain With Extended Pin Short Pitch Precision Roller Chain(A series) transmission parts

We supply SS304 And SS316 Stainless Steel Conveyor Chain,Stainless Steel Conveyor Chain for Sewage, Sewage Conveyor Chain, Double conveyor chain, double pitch conveyor chain, double chain conveyor, SS conveyor chain, stainless steel conveyor chain, SS304 conveyor chain, SS316 conveyor chain, SS316L conveyor chain, sewage treatment conveyor chain, sewage disposal system chain, sewage disposal system conveyor chain, sewage treatment machine chain, sewage treatment machine conveyor chain, sewage treatment machine drive chain, sewage disposal machine chain, sewage disposal machine conveyor chain, sewage disposal machine drive chain, sewage treatment plant conveyor chain, sewage treatment plant drive chain, sewage treatment equipment conveyor chain, sewage treatment equipment drive chain

We export standard chain and also special chain as per your drawing or sample
Our stainless steel chain include:
1) Stainless steel roller chains
2) Short pitch stainless steel conveyor chain attachments
3) Double pitch stainless steel conveyor chains
4) Double pitch stainless steel conveyor chain attachments
5) Stainless steel hollow pin chains
6) Special chain as per your drawing or sample

Material: SS202, SS302, SS410, SS304, SS316, SS316L and so on

Our chain plate have special treatment and so hardness high and straightness high and tensile strength higher. We produce for famous chain factory in Europe, our quality is high, if you choose us, you choose reliable

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Conveyor Chain
Material: Stainless steel
Surface Treatment: No
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

Can transmission chains be used in heavy-duty or high-load applications?

Transmission chains are commonly used in heavy-duty or high-load applications due to their robust construction and ability to handle substantial power transmission requirements. Here’s a detailed explanation:

1. Strength and Durability: Transmission chains are designed to withstand high loads and heavy-duty applications. They are constructed using high-quality materials such as alloy steel, ensuring exceptional strength, toughness, and resistance to fatigue. These chains are engineered to handle the demanding forces and loads encountered in heavy machinery, industrial equipment, and automotive applications.

2. Load Capacity: Transmission chains are available in various sizes and configurations to accommodate different load capacities. Manufacturers provide load ratings and specifications for their chains, allowing users to select the appropriate chain based on the anticipated loads. The load capacity of a transmission chain depends on factors such as chain size, material, design, and heat treatment. It is essential to choose a chain that can handle the specific load requirements of the application.

3. Power Transmission Efficiency: Transmission chains offer high power transmission efficiency, making them suitable for heavy-duty applications. The precision engineering of the chain links and sprockets ensures minimal energy loss during power transfer, maximizing the efficiency of the system. This efficiency is crucial in applications where large amounts of power need to be transmitted reliably and consistently.

4. Adaptability to High Loads: Transmission chains can adapt to various load conditions, including shock loads and dynamic forces. Their design allows them to accommodate sudden changes in loads without compromising performance or integrity. Additionally, heavy-duty transmission chains often incorporate features such as hardened pins, solid rollers, and specialized coatings to enhance their load-bearing capacity and resistance to wear.

5. Wide Range of Applications: Transmission chains find extensive use in industries such as construction, mining, agriculture, material handling, and power transmission. They are employed in heavy machinery, conveyor systems, lifting equipment, industrial drives, and many other applications that involve significant loads. Their versatility and ability to handle high loads make them a reliable choice for demanding environments.

When selecting a transmission chain for heavy-duty or high-load applications, it is essential to consider the specific requirements, including anticipated loads, operating conditions, and environmental factors. Consulting with chain manufacturers or industry experts can provide valuable guidance in choosing the most suitable chain to ensure safe and efficient power transmission in heavy-duty applications.

transmission chain

How does the choice of material impact the performance of a transmission chain?

The choice of material for a transmission chain plays a crucial role in its overall performance and durability. Here’s a detailed answer to the question:

1. Strength and Load Capacity: Different materials have varying levels of strength and load-carrying capacities. High-strength materials like alloy steel or stainless steel offer superior strength and can withstand heavy loads. The choice of a material with adequate strength ensures that the transmission chain can handle the required load without premature wear or failure.

2. Wear Resistance: The material used in the construction of a transmission chain affects its wear resistance. Some materials, such as hardened steel or certain alloys, have excellent wear resistance properties, allowing the chain to withstand abrasive conditions and prolong its lifespan. Choosing a material with good wear resistance reduces the need for frequent chain replacements and maintenance.

3. Corrosion Resistance: In environments where corrosion is a concern, such as outdoor or corrosive industrial settings, selecting a material with high corrosion resistance is essential. Stainless steel or specially coated chains offer excellent resistance to rust and corrosion, ensuring reliable performance and longevity even in harsh conditions.

4. Fatigue Strength: The material’s fatigue strength is crucial in applications where the transmission chain undergoes repeated cyclic loading. Fatigue failure can occur when a chain is subjected to continuous stress cycles, leading to cracks and eventual failure. Materials with high fatigue strength, such as specific alloys or heat-treated steels, are ideal for applications that require excellent fatigue resistance.

5. Temperature Resistance: The operating temperature of an application can impact the choice of material for a transmission chain. Some materials, such as heat-treated steels or specialized alloys, can withstand high-temperature environments without losing their mechanical properties. In contrast, certain plastics or polymers may be suitable for low-temperature applications. Choosing a material that can withstand the expected temperature range ensures optimal performance and prevents premature chain failure.

6. Cost Considerations: The choice of material also involves cost considerations. Some high-performance materials, such as stainless steel or specialized alloys, may have a higher initial cost compared to standard carbon steel chains. However, the increased performance, longevity, and reduced maintenance requirements provided by these materials may result in long-term cost savings.

It’s important to carefully assess the specific requirements of the application, including load capacity, environmental conditions, and operating parameters, when choosing the material for a transmission chain. Consulting with industry experts or manufacturers can help determine the most suitable material for optimal chain performance and longevity.

transmission chain

What materials are commonly used in manufacturing transmission chains?

Transmission chains are manufactured using various materials, each offering different properties and advantages. The choice of material depends on the specific application requirements, including load capacity, wear resistance, and environmental conditions. Here are some commonly used materials in the manufacturing of transmission chains:

  • Carbon Steel: Carbon steel is a popular choice for transmission chains due to its excellent strength, durability, and affordability. It provides good wear resistance and can handle moderate loads.
  • Stainless Steel: Stainless steel chains are highly resistant to corrosion and offer superior durability in challenging environments. They are commonly used in industries where cleanliness and hygiene are critical, such as food processing and pharmaceuticals.
  • Alloy Steel: Alloy steel chains are alloyed with various elements to enhance their mechanical properties. They offer higher strength, increased wear resistance, and improved fatigue resistance compared to carbon steel chains.
  • Plastic: Plastic chains are lightweight, corrosion-resistant, and offer excellent chemical resistance. They are often used in applications where noise reduction, low friction, or non-magnetic properties are required.
  • Non-metallic Composites: Non-metallic composite chains are made from materials such as fiberglass, carbon fiber, or Kevlar. These chains offer high strength-to-weight ratios, exceptional chemical resistance, and low friction characteristics.

It’s important to select the appropriate chain material based on the specific operating conditions and requirements of the application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when choosing the material for a transmission chain.

China high quality Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts  China high quality Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts
editor by CX 2024-05-08