Product Description
Table Top Chain Flat Industrial Plate Chains Standard Plastic Good Price Selling High Quanlity Transmission Suppler Metric Chains Stainless Steel Conveyor Chain
Product Description
The chain types are divided into engineering chain, conveying chain, plate chain, transmission chain, escalator chain, parking equipment chain, agricultural chain, stainless steel chain, etc. There are different types of chains with different purposes, specifications, models and styles.
| Plate chain type Plate chain is usually used to lift goods. For example, forklift, lifting machinery and equipment. Plate chain has no rollers, but chain plates are connected with each other. It is a kind of chain used for loading. Different types of plate chains have different functions, | Stainless steel chain Stainless steel chain types include standard stainless steel chain, stainless steel hollow pin chain, stainless steel chain used for environmental protection equipment, etc, |
| Type of transmission chain Many types of transmission chains are power transmission chains, such as precision roller chains, double pitch roller chains, high-strength short pitch precision roller chains, petroleum chains, pumping unit chains, self-lubricating roller chains, side bending (turning machine) chains, corrosion resistant chains, etc | There are many types of escalator chains, including escalator step chains, heavy-duty high gradient escalator step chains, travelator chains, and escalator chains of different specifications and models,
|
| The engineering chain includes many kinds of chains, such as cement bucket elevators, environmental protection equipment, pavers, trenchers, welding equipment, mining, power plant dust removal and other equipment. |
Agricultural machinery chain Agricultural machinery chain is a chain developed and produced according to the characteristics of different crops, including rice harvester chain, GS38 combine chain, corn harvester chain, citrus straw harvester chain, soybean harvester chain, peanut harvesting chain, garlic sowing chain, and potato planter chain. |
| There are many types of conveying chains, such as wood conveying chain, double speed chain, RF conveying chain, sharp tooth chain, sugar chain, brown oil chain, F chain, metric conveying chain, top roller conveying chain, grain scraper, hollow pin, suspension conveying, etc. The conveying chain is a power chain for transporting goods. | Parking equipment chain This type of chain includes roller chains for parking equipment, chains for vertical circulation parking equipment, and parking equipment chains that can be developed according to demand. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using an anti-corrosion coating on a transmission chain?
Using an anti-corrosion coating on a transmission chain offers several benefits. Here’s a detailed explanation:
1. Enhanced Durability: Corrosion is a common enemy of metal components, and transmission chains are no exception. Applying an anti-corrosion coating forms a protective barrier that shields the chain from corrosive elements, such as moisture, chemicals, and environmental factors. This helps to prevent rust and corrosion, increasing the chain’s lifespan and overall durability.
2. Improved Performance: Corrosion can negatively impact the performance of a transmission chain. It can cause surface irregularities, increase friction, and lead to premature wear and tear. By using an anti-corrosion coating, the chain’s surfaces remain smooth and intact, reducing friction and maintaining optimal performance. This results in smoother operation, reduced energy loss, and improved efficiency.
3. Cost Savings: Corrosion can lead to chain failure and the need for frequent replacements, which can be costly. By applying an anti-corrosion coating, the chain’s resistance to corrosion is significantly improved, reducing the likelihood of premature failure. This translates to cost savings by extending the chain’s lifespan and minimizing maintenance and replacement expenses.
4. Increased Reliability: A transmission chain that is protected against corrosion is more reliable in demanding operating environments. It can withstand exposure to harsh conditions, such as high humidity, extreme temperatures, or chemical exposure, without compromising its performance. This increased reliability ensures that the chain can continue to function effectively, minimizing downtime and improving productivity.
5. Maintenance Simplification: An anti-corrosion coating reduces the maintenance requirements for a transmission chain. With a corrosion-resistant surface, the chain is less prone to debris buildup, sticking, or binding. This simplifies the cleaning and lubrication processes, saving time and effort in maintenance tasks.
6. Versatility: The application of an anti-corrosion coating allows transmission chains to be used in a wide range of environments and industries. Whether it’s outdoor equipment, marine applications, or corrosive chemical environments, the coating provides protection against corrosion, expanding the chain’s versatility and usability.
It’s important to choose the right type of anti-corrosion coating based on the specific operating conditions and requirements of the transmission chain. Consulting with experts or manufacturers can provide further guidance on selecting the most suitable coating for optimal protection and performance.
How does the choice of lubricant impact the performance of a transmission chain?
The choice of lubricant plays a critical role in ensuring the optimal performance and longevity of a transmission chain. Here’s a detailed answer to the question:
1. Reduced Friction and Wear: Lubricants create a protective film between the moving parts of the transmission chain, reducing friction and wear. This helps to minimize metal-to-metal contact and prevent surface damage, extending the chain’s lifespan.
2. Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the transmission system. By reducing frictional resistance, the lubricant allows for smoother power transmission, reducing power consumption and increasing system efficiency.
3. Heat Dissipation: Lubricants aid in heat dissipation by absorbing and dissipating heat generated during chain operation. This helps to prevent excessive chain temperature rise, which can lead to accelerated wear, lubricant breakdown, and potential chain failure.
4. Corrosion Protection: Lubricants provide a protective barrier against moisture, humidity, and other corrosive elements. This helps to prevent rust and corrosion, which can weaken the chain and reduce its performance. Choosing a lubricant with anti-corrosion properties is essential, especially in harsh or corrosive environments.
5. Contaminant Removal: Lubricants can help remove contaminants such as dirt, dust, and debris from the chain’s contact surfaces. This prevents abrasive particles from causing premature wear and damage to the chain, ensuring smooth operation and reducing the risk of chain failure.
6. Temperature Stability: Different lubricants have varying temperature stability properties. It is crucial to select a lubricant that can maintain its viscosity and lubricating properties within the operating temperature range of the transmission chain. This ensures consistent lubrication and performance under various temperature conditions.
7. Compatibility: It is important to choose a lubricant that is compatible with the materials used in the transmission chain. Some lubricants may react with certain chain materials, leading to degradation or damage. Ensuring compatibility helps maintain the integrity of the chain and avoids any adverse effects.
8. Lubrication Interval: The choice of lubricant can also affect the lubrication interval, i.e., the frequency at which the chain needs to be relubricated. Some lubricants offer longer-lasting lubrication properties, reducing the maintenance requirements and downtime associated with frequent relubrication.
It is crucial to follow the manufacturer’s recommendations and guidelines regarding lubrication for the specific transmission chain. Regular inspection, monitoring, and proper maintenance practices should be implemented to ensure the chain remains adequately lubricated for optimal performance and longevity.
Are there specific lubrication requirements for transmission chains?
Yes, transmission chains typically require proper lubrication to ensure smooth operation, reduce wear, and prolong their service life. Here are some key points regarding lubrication requirements for transmission chains:
- Clean and Adequate Lubrication: It is important to keep the chain adequately lubricated to minimize friction and wear between the chain components. Lubrication helps reduce heat generation and prevents metal-to-metal contact, which can lead to premature wear and failure.
- Appropriate Lubricant Selection: Choosing the right lubricant is crucial for optimal chain performance. Factors to consider when selecting a lubricant include the application temperature, load conditions, speed, and environmental factors. Lubricants should have good adhesion properties, resist oxidation, and provide sufficient film strength to protect the chain surfaces.
- Proper Lubrication Interval: Regular lubrication at appropriate intervals is necessary to maintain the chain’s performance and reduce the risk of excessive wear. The lubrication frequency depends on the operating conditions and the specific lubricant used. Manufacturers usually provide recommendations for lubrication intervals based on the chain type and application.
- Effective Lubrication Application: Proper application of lubricant is essential to ensure uniform coverage and penetration into the chain components. The lubricant should be applied to the inner link plates, roller surfaces, and pin-bushing interfaces. Excess lubricant should be removed to prevent buildup and contamination.
- Environmental Considerations: In certain environments, such as dusty or dirty conditions, the chain may require more frequent lubrication to prevent the ingress of contaminants and maintain proper lubrication film. Additionally, in high-temperature or high-speed applications, special high-temperature or high-speed lubricants may be necessary.
- Regular Inspection and Maintenance: Along with proper lubrication, regular inspection and maintenance of the transmission chain are essential. This includes checking for signs of wear, lubricant degradation, and proper tension. Any damaged or worn components should be replaced promptly to prevent chain failure.
Following the manufacturer’s recommendations and adhering to the specific lubrication requirements for the transmission chain will help ensure optimal performance, reduce wear, and extend the chain’s lifespan.
editor by CX 2024-04-26
China high quality Drive&Driven Sprocket for Har880 Top Chains with FDA& Gsg Certificate
Product Description
Drive&Driven Sprocket For Har880 Top Chains
| Brand Name | Hairise |
| Product name | Drive&Driven Sprocket For Har8280 Top Chains |
| Material | Plastic |
| Inspection Equipments | 3D Measure Instrument, CMM, Spectrum Analyzers, Electronic balance, Microscope, Altimeter , Calipers, Micrometer,etc. |
| Application field | Parts are used on vehicles, printing machines, textile machines, electronic machines, etc. |
| Manufacturing process | CNC machining Broaching, Drilling, Milling, Other Machining Services, Rapid Prototyping, Turning, |
| QC inspection | Make sure 100% inspection before the delivery |
Advantages of the CZPT modular belt conveyors:
1 this modular conveyor belt are convenient to assembly and maintain
2.All color could be available
2.this modular conveyor belt can bear High mechanical strength
3.this modular conveyor belt has Excellent product handling performance
4. these modular conveyor belts are wear resistance and Oil Resistant
5.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
6.we can provide good after-sale service.
7.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, Hairise is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CZPT domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.
Our modular belt and conveyor equipments sell to every corners of country, with more than 200 primary agents and 400 special service centers. Besides, we exported to more than 40 countries and regions, such as Africa, Latin America, Southeast Asia, Middle East, Central Asia Europe and America and etc. What’s more, CZPT was proud to the ZheJiang equity trading custody center successfully Listed since 2008.
At the end of February, 2016, the covers area of 35,00 square CZPT CZPT headquarter Phase II Park was built up and used, which annual production capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor systems .
Then the north base of CZPT started siince early December of 2016, can offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece year. The factory is located in Haian District, HangZhou City, ZheJiang Province, covers 300,000 square meters.
Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization, Brand Leap” business policy, insist on the core value of “Integrity, Studious, Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the industrial layout, improve the governance structure, boost the pace of construction, to create a century-old industry CZPT brand.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.
Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Plastic |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Plastic |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Alternatives to Chain Sprockets in wheel sprocket Configuration
While chain sprockets are commonly used in wheel sprocket configurations, there are alternative methods for power transmission in various applications:
- Gear and Gear Rack: Gears are toothed wheels that mesh with each other to transmit power. Instead of using a chain and sprocket, gears can directly engage with each other, offering a smooth and efficient power transfer. Gear racks, which are linear gears, can be used in place of wheels for linear motion applications.
- Belt and Pulley: Belts and pulleys offer a flexible and quiet means of power transmission. They work similarly to chain and sprocket systems but use belts instead of chains. Pulleys have grooves that grip the belt, allowing power to be transferred between the pulleys.
- Gear Train: A gear train consists of multiple gears meshed together to achieve specific speed and torque ratios. Gear trains are often used in complex machinery and mechanical systems where precise power transmission is required.
- Direct Drive: In some applications, direct drive mechanisms can be used, where the motor or power source is directly connected to the wheel or load without any intermediate components like sprockets or gears.
- Friction Drive: Friction drive systems use the friction between two surfaces to transfer power. One surface, such as a rubber wheel, is pressed against another surface to achieve power transmission.
The choice of alternative power transmission methods depends on various factors, including the application requirements, available space, speed, torque, and efficiency considerations. Each alternative method has its advantages and limitations, and the selection should be based on the specific needs of the mechanical system.
When considering alternatives to chain sprockets, it is essential to analyze the requirements of your application and consult with engineering experts or manufacturers to determine the most suitable method of power transmission for optimal performance and longevity.
Inspecting a wheel sprocket for Wear and Tear
Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:
- Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
- Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
- Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
- Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
- Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
- Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
- Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
- Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
- Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.
Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.
How Does a wheel sprocket Assembly Transmit Power?
In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:
1. Input Source:
The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.
2. Wheel Rotation:
When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.
3. Sprocket Engagement:
Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.
4. Chain Rotation:
As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.
5. Driven Component:
The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.
6. Power Transmission:
As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.
7. Output and Operation:
The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.
Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.
editor by Dream 2024-04-26
China supplier Lf882tab-K750 190.5mm Flexible Conveyor Top Chains Sideflexing Chains
Product Description
| The 880 series has a wide range of applications for conveying lightweight items in curves e.g. plastic bottles, cans, cartons etc. This space-saving chain is often used with small diameter turn discs with ball bearings. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry;Max.length:15m; Working load:2680N Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Color: | Brown/White/Others |
| Materials: | POM/PP/PE |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you ensure proper tensioning and alignment of a conveyor chain?
Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:
1. Initial Installation:
– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.
– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.
2. Tensioning:
– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.
– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.
– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.
3. Alignment:
– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.
– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.
– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.
4. Regular Maintenance:
– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.
– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.
– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.
By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.
How does a conveyor chain impact material flow in a production line?
A conveyor chain plays a crucial role in facilitating the smooth and efficient flow of materials in a production line. Here are the key ways in which a conveyor chain impacts material flow:
1. Continuous Movement: A conveyor chain enables continuous movement of materials along the production line. By securely holding and transporting the materials, the chain ensures a consistent flow without interruptions or delays.
2. Speed Control: The speed at which the conveyor chain moves can be adjusted to match the desired production rate. This allows for precise control over the material flow, ensuring that it aligns with the downstream processes and avoids bottlenecks or overloading.
3. Orientation and Positioning: Conveyor chains can be designed with specific attachments or fixtures to orient and position materials in a desired manner. This ensures that the materials are presented correctly for processing, assembly, or packaging, optimizing the overall production flow.
4. Sorting and Diverging: In certain applications, conveyor chains can be equipped with mechanisms for sorting or diverging materials based on predetermined criteria. This allows for efficient routing of different products or components to their respective destinations, streamlining the material flow.
5. Accumulation and Buffering: Conveyor chains can incorporate accumulation zones or buffering areas where materials can temporarily pause or accumulate. This feature is useful when downstream processes experience temporary disruptions or when there is a need to balance the flow between different production stages.
6. Integration with Equipment: Conveyor chains can be integrated with other equipment or machines in the production line, such as robotic arms, automated packaging systems, or inspection stations. This seamless integration enables synchronized material handling, optimizing the flow and efficiency of the entire production process.
7. Customization for Specific Needs: Conveyor chains can be customized to meet specific material handling requirements. This includes considerations such as chain width, length, height adjustments, inclines or declines, and specialized attachments or guides. Such customization ensures that the material flow is tailored to the unique needs of the production line.
By providing a reliable and controlled method of transporting materials, a conveyor chain significantly influences the material flow in a production line. It enhances productivity, reduces manual handling, minimizes the risk of errors or damage, and ultimately contributes to the overall efficiency and success of the manufacturing process.
What are the different types of conveyor chains?
There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:
- Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
- Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
- Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
- Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
- Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.
These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.
editor by CX 2023-11-07
China Custom Drive Stainless Steel Double Pitch Conveyor Chains with Top Rollers
Product Description
Drive Stainless Steel Double Pitch Conveyor Chains With Top Rollers
Stainless steel double-pitch conveyor chain with top roller
The double-pitch conveyor chain with a top roller is the chain transmission type most commonly used to transmit mechanical power on many domestic, industrial, and agricultural machinery (including conveyors, wire drawing machines and pipe drawing machines, printing machines, automobiles, motorcycles, and bicycles).
The product is made of high-quality alloy steel. The plate adopts precision technology to punch and extrude holes. The pins, bushings, and rollers are processed by high-efficiency automatic equipment and automatic grinding equipment, and then undergo carburizing heat treatment, carbon-nitrogen protection mesh belt furnace, surface sandblasting, etc. The performance of the whole chain is ensured by the assembly accuracy of the inner hole position and the pressure riveting.
At HZPT, we are proud to provide customers with the highest quality double-pitch conveyor chain with a top roller.
It consists of a series of short cylindrical rollers fixed together by side connecting rods. It is composed of a
Sprocket. It is a simple, reliable, and efficient power transmission mode. Carry out tooth hardening, stamping, and surface treatment according to customer requirements. All short-pitch chains in stock are subject to high-quality control to meet your requirements.
We specialize in the production of agricultural roller chains, flat-top chains, chains, hollow pin chains, beer filling and packaging line conveyor chains, paver chains, auxiliary sidebar lifting chains, bucket lifting chains (cement mill chains), forged scraper chains, automobile industry loading chains, metallurgical industry loading chains, mining machinery transport chains, trencher chains, sugar factory chains, double flexible chains, etc. Welcome to call and email for a consultation!
Related Products
We also supply sprockets to match your chains.
Contact us: We care about our valued buyers; if you have any questions, our Customer Service staff will gladly help you. We try our best to reply to your emails as soon as possible; however, due to the high volume of daily incoming emails and the time zone difference, we may not be able to reply immediately. Please allow 24 business hours for us to respond.
We are specialized in producing Agricultural Roller Chain, Flat Top Chain, Track Chain, Hollow Pin Chain, Conveyor Chain for Beer Filling and Packing Line, Paver Chain, Attachment Sidebar Elevator Chain, Bucket Elevator Chain (Cement Mill Chain), Forging Scraper Chains, Loading Chain for Automobile Industry, Loading Chain for Metallurgical Industry, Conveyor Chain for Mine Machinery, Trencher Chain, Sugar Mill Chain, Double Flex Chain, etc. Welcome calls and emails to inquiries!
Related Products
Company
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Oil Blooming |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Conveyor Chains |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Can a drive chain be used in a packaging or bottling application?
Yes, a drive chain can be used in packaging or bottling applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In packaging and bottling processes, various types of equipment are utilized, such as conveyor systems, fillers, cappers, labelers, and palletizers. Drive chains offer several advantages in these applications:
- Accurate Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the packaging and bottling equipment. This allows for reliable and efficient production processes, smooth material flow, and precise control over the packaging operations.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in packaging and bottling equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, rotary tables, or indexing units, allowing for efficient movement and handling of packaged goods or bottles.
- Robustness and Durability: Packaging and bottling environments can be demanding, with high production rates, repetitive movements, and exposure to moisture, dust, or other contaminants. Drive chains are designed to withstand these conditions, providing durability, resistance to wear, and long service life even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring packaging and bottling equipment. They can be easily integrated into different types of conveyors, indexing systems, or rotary machines, allowing for efficient material handling, product orientation, and packaging customization.
- High-Speed Capability: Drive chains can accommodate high-speed operation in packaging and bottling applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced packaging lines.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in packaging and bottling applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the packaging or bottling application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in packaging and bottling applications.
By utilizing drive chains in packaging and bottling processes, operators can benefit from accurate power transmission, high load capacity, durability, flexibility, high-speed capability, and cost-effectiveness, contributing to efficient and reliable packaging operations.
What are the benefits of using a high-speed drive chain?
Using a high-speed drive chain offers several benefits compared to standard drive chains when operating in applications requiring fast and efficient power transmission. Here is a detailed explanation:
High-speed drive chains are specifically designed and engineered to withstand the demands of rapid rotational speeds while maintaining optimal performance. The benefits of using such chains include:
- Increased Power Transmission: High-speed drive chains are designed to handle higher rotational speeds, allowing for increased power transmission capabilities. They enable efficient and reliable transfer of power, ensuring smooth and consistent operation at elevated speeds.
- Enhanced Durability: High-speed drive chains are constructed using materials and manufacturing techniques that provide enhanced durability and resistance to wear and fatigue. These chains are designed to withstand the increased stresses and forces associated with high-speed operation, resulting in a longer service life and reduced maintenance requirements.
- Reduced Friction and Heat Generation: High-speed drive chains are engineered to minimize friction and heat generation during operation. This helps to reduce energy losses, maintain higher efficiency, and prevent excessive wear on the chain and related components. It also contributes to the overall smooth operation and longevity of the chain.
- Precision and Accuracy: High-speed drive chains offer precise and accurate power transmission, ensuring synchronization and alignment of components even at elevated speeds. This is crucial in applications where precise timing and coordination are essential, such as in high-speed machinery or automated systems.
- Improved System Performance: By utilizing high-speed drive chains, the overall performance of the system can be enhanced. These chains enable rapid acceleration and deceleration, quick response times, and efficient power transfer, leading to improved productivity, reduced cycle times, and optimized system performance.
- Application Versatility: High-speed drive chains can be utilized in a wide range of industries and applications that require fast and efficient power transmission. They are commonly used in high-speed machinery, automation systems, packaging lines, conveyor systems, and other applications where speed is a critical factor.
It is important to consider the specific requirements of the application, including load capacity, speed capabilities, lubrication requirements, and maintenance considerations when selecting a high-speed drive chain. Regular inspection, lubrication, and tension adjustment are crucial to ensure optimal performance and longevity of the drive chain in high-speed applications.
By utilizing high-speed drive chains, operators can benefit from increased power transmission capabilities, enhanced durability, reduced friction and heat generation, improved precision, and optimized system performance in applications that demand high-speed operation.
editor by CX 2023-10-31
China high quality Lf882tab-K750 190.5mm Flexible Conveyor Top Chains Sideflexing Chains
Product Description
| The 880 series has a wide range of applications for conveying lightweight items in curves e.g. plastic bottles, cans, cartons etc. This space-saving chain is often used with small diameter turn discs with ball bearings. Plate mat.:POM/PP; Pin mat.:stainless steel Max.speed: 80m/min lubrication; 50m/min dry;Max.length:15m; Working load:2680N Color:white/brown; Packing unit:10ft(80links) |
| APPLICATIONS: |
| China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect. With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them. Our products application: Packaging and conveying industry |
| Material: | Plastic |
|---|---|
| Structure: | Top Chain |
| Surface Treatment: | Low Friction |
| Chain Size: | Pitch 38.1mm |
| Pin: | SS304 |
| Condition: | 100% Brand New |
| Samples: |
US$ 30/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
How does a conveyor chain handle different types of materials?
A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:
1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.
2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.
3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.
4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.
5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.
6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.
Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2023-09-21